Motion Control Web

Van Nuys, CA – Motion Control – The high performance compact positioning voice coil driven linear stages are used in positioning applications where high speed, high acceleration or high accuracy is required.

The hollow core motorized linear stages are fully self-contained. Each stage utilizes a voice coil motor, a linear carriage system, an optical quadrature encoder feedback device and a home switch. The standard positioning resolutions of 1 micron through 29.95 microns are available for immediate delivery. Other resolutions are available upon request.

Motion Control Hollow Core Voice Coil Driven Stage HCDS-051-032-01 Series with Quadrature Position Sensor and Home Switch

• Range of Motion: 0.97” (24.6 mm)
• Efficient Force within First 0.750″ (19.1 mm) of Stroke
• Positioning Resolution: 1 through 29.95 microns
• Continuous Force: 4.9 lb (22.0 N) through 6.3 lb (28.2 N)
• Intermittent Force: 15.7 lb (69.6 N) through 20.0 lb (89.9 N) at 10% duty cycle
• Optional Return Spring
• Cross Roller or Linear Ball Bearing
• Built-in Home Switch
• Quadrature Optical Encoder with Differential Outputs
• Also Available Without Encoder
• The stages may be stacked in XY, XZ and XYZ configurations.

Note: To meet the requirements of your motion control application these stages are available in variety of resolutions as stated. All stages also available without encoders.

Videos of Motorized Linear Stages:

For PDF Catalog of Voice Coil Stages from Moticont – Click Here!

For additional information contact MotiCont, “A Motion Company” at 6901 Woodley Avenue, Van Nuys, CA 91406, USA; Tel: , Fax: (818) 785-5713, E-Mail: moticont@moticont.com or visit the website at http://www.moticont.com

Linear Motion Control Application – How Would You Position Components Of An Experimental Reactor Vessel Weighing 33 Tons?

Easy … Using Custom made LM76 Jet Rail Bearings and Shafting!

E. Longmeadow, MA –Linear Motion Control Application – When a privately funded research company was ready to move from their original Proof of Concept to a sustainable fusion reactor to produce clean sustainable energy, they realized that extremely heavy components would need to be assembled and disassembled and reassembled again for design modifications and maintenance. The completed assembly would be the length of two buses and easy alignment of the individual components would be critical.

The main reactor, the fusion containment chamber that is capable of containing a plasma medium of 10 to 15 million degrees is made of non-magnetic stainless steel as are many of the components. The Plasma Medium could be described as a football shaped blob about 1 meter in diameter by 2 meters long. The plasma medium is injected from each end of the reactor assembly by Plasma Guns.

See photo to right – On each end of the assembly is a Plasma Gun. The Plasma Guns as are all the floor lever components, are positioned using LM76 Jet Rail Bearings and shafting. The Jet Rail Bearings and Shafting can be seen near to bottom of the picture.

In addition to the reactor, high energy particle beam generators are positioned at angles to the fusion containment chamber. These particle bean generators form and suspend the plasma medium for an indefinite period of time in the center of the containment chamber. These generators have to be easily positioned – by hand – to accommodate adjustments and re-assembly.

See photo to the left – Neutral-Beam Injectors are positioned around the Reaction Chamber to position and shape the Plasma Medium. These are also moved into position on LM76 Jet Rail Bearings and Shafting.

In addition to supporting the weight of the components, the bearings selected to move these massive loads during the construction and testing of the fusion reactor would have to be non-magnetic. Working with engineers, LM76 developed a custom 3 inch Jet Rail Bearing designed to carry both the weight of the fusion reactor and the high energy particle generators. In addition LM76 supplied precision ground, 3 inch 303 stainless steel (non-magnetic) shafting.

The custom manufactured Jet Rail Roller Blocks and 303 stainless steel shafting simplified the assembly/disassembly of the fusion containment chamber and components while ensuring critical alignment throughout travel.

This breakthrough fusion reactor is still in the experimental stage. A commercially viable reactor would need to contain 100 million degrees. Why is the project so important? Because in addition to producing sustainable energy, its only by-product is, environmentally safe, “helium ash.”.

See photo below – The drawing below shows all the components in place. The assembly is 60 meters long and supported on LM76 jet Rail Bearings and Shafting.

For additional information about Jet Rail Linear Bearings and Shafting from LM76 go to: http://www.lm76.com/jet_rail.htm

About LM76:LM76 was founded on engineering innovation. Our first product, the ceramic coated linear bearing, was the “original” replacement for linear ball bearings – 1976. LM76’a hallmark is Engineering Excellence. Whether it’s a linear sleeve style bearing, a ball linear bearing, a roller bearing block or a complete linear slide, LM76 will design around your application and choose the correct technology and the best possible product. We design SUCCESS. For more information, call Mike Quinn

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

Maxon motors introduces a NEW product line of innovative brushed DC motors, planetary gearheads and encoders. customers will find the new motors available for easy online configuration in the online shop. Within 11 working days, the finished drives are ready for shipment. Profit from these fast delivery times now!

Fall River, MA — Maxon motor is introducing new high-speed drives for you to configure. The brushless ECX motors with diameters of 8, 16 and 19 mm achieve peak values of 120,000 rpm, run very smoothly and develop hardly any heat. They are available with different power stages and in standard or sterilizable versions (up to 2000 autoclave cycles). That makes the drives an attractive option for hand-held surgical tools as well as industrial spindles.

Configurable drives: dynamic, high power, and low noise

Configure and combine the DC motor (DCX, DC-max) or BLDC motor (ECX SPEED) and planetary gearhead (GPX) and sensor (ENX) according to your individual requirements, easily and online. After only 11 working days, the drive systems are ready for shipment from Switzerland. Detailed product data can be viewed online immediately and 3D data for the configuration is available for download. Discover the world of maxon X drives!

maxon X drives program

High power density, high efficiency, smooth running and available for online configuration.Configure sizes from Ø 10 – 35 mm. Choose between precious metal or graphite brushes, ball or sintered bearings, and much more.

The DC motors with the best price/performance ratio can be configured online. Configure Ø 16 and 22 mm sizes. Choose between graphite and precious metal brushes, sintered and ball bearings, and many other components.

Super-fast, configurable brushless DC motors. The brushless ECX series of motors has been optimized for high speeds (up to 120,000 rpm) and withstands up to 2000 autoclave cycles

Configurable planetary gearheads for high torques in the smallest of spaces. Maxon GPX gearheads are low-noise and low-backlash. Ideal for when high torques and speeds are needed.

Configurable digital encoders. 3-channel encoders with inverse signals for interference free function. The counts per turn may be easily programmed at production.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

This NEMA 23 ultra-reliable, stepper-based linear actuator is made with ball-bearings and dynamically balanced rotors for high-speed operation!

Greenville, DE –— Motion Control – Based on modified hybrid stepping motors, our AxialPower Plus motors are capable of producing linear forces up to 800 pounds and resolutions up to 0.000125″ per 1.8° step. The reliability and precision of our AxialPower Plus and L3 motors come from using only the highest quality parts. We use stainless steel to increase the durability of our actuating leadscrews. And our internal rotating nuts are made from a range of engineered polymers for low-friction, smooth operation.

APPS23: AxialPower™ Plus Stepper Type Linear Actuator

Size: Nema 23

Torque: to 150 oz-in or 106 Ncm

Typical applications for AxialPower motors:

• Custom OEM applications (OUR SPECIALTY!)

• Packaging

• Semiconductor handling and testing

• Antenna positioning

• Laboratory equipment

• Electric braking systems for railway cars

• Medical

• Pick & Place

• X-Y tables

• Dispensing

APPS23 Speed / Force Curves

APPS23 Mechanical / Winding Data

Stack Size Models	APPS23 – 90A	APPS23 – 150A	APPS23 – 90V	APPS23 – 150V
Holding Torque Bi-Polar (oz-in)	90.0	150.0	90.0	150.0
Holding Torque Bi-Polar (Ncm)	63.55	105.92	63.55	105.92
Holding Torque Uni-Polar (oz-in)	90.0	150.0	72.0	120.0
Holding Torque Uni-Polar (Ncm)	63.55	105.92	50.84	84.73
Length (inches)	1.8	2.2	1.8	2.2
Length (cm)	4.6	5.6	4.6	5.6
Width (inches)	2.2	2.2	2.2	2.2
Width (cm)	5.6	5.6	5.6	5.6
Weight (oz)	17.0	24.0	17.0	24.0
Weight (Kg)	0.5	0.7	0.5	0.7
Step Angle (°/step)	1.8	1.8	1.8	1.8
Number Leads	4	4	6	6

APPS23 Bi-Polar Windings
Winding Models	APPS23 – 90A10 – 1	APPS23 – 90A20 – 1	APPS23 – 90A30 – 1	APPS23 – 150A10 – 1	APPS23 – 150A20 – 1	APPS23 – 150A30 – 1
Current (A/Phase)	1.0	2.0	3.0	1.0	2.0	3.0
Voltage (V/Phase)	5.8	3.0	1.8	7.9	3.8	2.4
Resistance (R/Phase)	5.8	1.5	0.6	7.9	1.9	0.8
Inductance (mH)	20.3	5.2	2.0	35.0	8.6	3.5

APPS23Uni-Polar Windings
Winding Models
APPS23 – 90V18 – 1	APPS23 – 90V30 – 1	APPS23 – 90V60 – 1	APPS23 – 90V119 – 1	APPS23 – 150V23 – 1	APPS23 – 150V38 – 1	APPS23 – 150V60 – 1	APPS23 – 150V76 – 1	APPS23 – 150V154 – 1
Current Bi-Polar (A/Phase)
2.1	1.4	0.7	0.4	2.1	1.4	0.9	0.7	0.4
Voltage Bi-Polar (V/Phase)
2.5	4.2	8.5	16.8	3.3	5.4	8.5	10.8	21.8
Resistance Bi-Polar (R/Phase)
1.2	3.1	12.0	47.0	1.5	3.8	9.6	15.2	61.8
Inductance Bi-Polar (mH)
4.0	10.4	43.2	165.6	6.4	16.8	47.0	70.8	269.2
Current Uni-Polar (A/Phase)
3.0	2.0	1.0	0.5	3.0	2.0	1.3	1.0	0.5
Voltage Uni-Polar (V/Phase)
1.8	3.0	6.0	11.9	2.3	3.8	6.0	7.6	15.4
Resistance Uni-Polar (R/Phase)
0.6	1.5	6.0	23.5	0.8	1.9	4.8	7.6	30.9
Inductance Uni-Polar (mH)
1.0	2.6	10.8	41.4	1.6	4.2	11.7	17.7	67.3

APPS23 Outline Drawing

APPS23 Frame Size Drawing Key
LINEAR ACTUATOR NUMBER	LENGTH (INCHES)	LENGTH (MM)
APPS23-90	1.75 ±.03	44.5 ±.08
APPS23-150	2.21 ±.03	56.1 ±.08

APPS23 Leadscrew Options

Thread Designation	Thread Description (# starts)	Thread Lead (inches)	Linear Travel per step (inches)
Q	3/8-20ACME	0.05000	0.00025000
S	3/8-10ACME	0.10000	0.00050000
T	3/8-16ACME	0.06250	0.00031250

All Electrocraft Motion Controls Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 FREE or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

E. Longmeadow, MA – -Linear Motion Application Story …

The Application –

Polishing Aluminum Truck Wheels is done with a polishing machine that has a 36″ vertical stroke indexer, having a 2500 pound load moving @ 4″ per second. The polishing media is like toothpaste with glass in it. It is extremely abrasive, and sticky/tacky.

The Problem –

The industrial buffing system is chewing-up linear ball bearings and spitting them out every 2 weeks! This is the situation one of customers found themselves in while for years accepting lost production and costly maintenance shutdowns. When LM76 got a call from a proactive new maintenance manager, we were eager to try a scraper seal design we had recently had success with on another application.

Originally, these systems came with protective bellows which helped keep polishing media from contaminating the 2″ linear ball bearing pillow blocks. According to our maintenance manager, once a bellow was damaged, it was removed and thrown away. Maintenance personnel so disliked having to take off and reinstall bellows that they mysteriously disappeared. Even with protective bellows, aluminum dust mixed with polishing media formed what one mechanic termed, “toothpaste with glass in it.”This abrasive “lapping compound”would stick to shafting, dry and semi-harden. As a bearing rolled along, polishing media would penetrate it’s seals “sliming” balls and clogging ball tracks. This would quickly lead to bearing failure and shaft brinneling (grooving). Needless to mention, routinely replacing linear ball bearings and more costly shafting was too much for the new maintenance manager who called LM76 for help.

The Solution –

For this application, we chose our Black Racer Ceramic Coated Linear Bearing. This bearing is extremely tough, is of one piece construction (no mechanical components, no catastrophic failure mode or shaft grooving) and has the longest life test we know of on record. Like linear ball bearings, Black Racer requires lubrication.

John Tarbell (President of LM76), specified a zero clearance beryllium copper scraper seal. Beryllium copper is exceptionally ridgid, extremely hard and wear resistant. The Beryllium copper would trap lubricant and distribute it as a fine, uniform film on the shaft. This film reduces friction, disperses heat and wets shafting. The wetted shaft surface forms a barrier between media and steel – keeping polishing media from cleating into disparities on the shaft (remaining peaks and valleys). Tarbel, said, “A Zamboni doesn’t lay down an inch of ice, it fills in the skate marks.” When the scraper travels on the shaft, it easily lifts the media and moves it along to the end of the stroke. Unlike linear ball bearings, Black Racer has no balls so some residual “slime” is easily accommodated. (Seen below, the beryllium scraper seal is captured between the bearing counter-bored face and the machined steel end cap.) Admittedly, a heavy interference fit dramatically raised system friction but was mitigated because the system is hydraulically driven – driving force is not an issue.

Staying within the form factor of the original OEM design–standard roundway pillow block and shafting–we chose our direct drop-in 2″ closed pillow block and Black Racer Ceramic Coated bearing coupled with our 2″, Class L Rc60 Case Hardened Shafting. Tarbell then designed a steel end cap retainer ring that pinned the beryllium scraper seal against the bearing face.

Note: The bearing leading and trailing faces have machined counter-bores to locate and capture the back of the scraper seal. To keep the retainer ring secured to the pillow block, set screws were positioned on both sides and driven into a slot machined into the OD surface.

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail:mquinn@lm76.com or visit the website at http://www.lm76.com

Motion Control – NEW Hand Brake for Minuteman Self-Lubricating Pillow Block Assemblies!

Motion Control – NEW Hand Brake for Minuteman Self-Lubricating Pillow Block Assemblies allows you to lock a pillow block or carriage plate in position. This is a very secure Hand Brake that compresses the bearing without permanently deforming the bearing ID. Available on both open and closed pillow blocks.

For More Information about Minute Man Linear Bearings Click Here!

About LM76 –

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion control systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail:mquinn@lm76.com or visit the website at http://www.lm76.com

Van Nuys, CA – Optimal Engineering Systems’ (OES) manual XYZ and θ (theta) stages are designed for high precision alignment applications. Available in three standard models, these stacked, crossed roller stages move in XY and Z linear axes, and have a θ (theta) or rotary top stage. Three standard models (MXYZAR38-A, MXYZAR60-A, MXYZAR85-A) have X and Y axis linear travels from the center line of +/- 6.5 mm (+/- 0.256 in.), +/- 6.5 mm (+/- 0.256 in.), and +/- 12.5 mm (0.429 in.), and a Z axis travel of +/- 3 mm (+/-0.118), +/- 5 mm (+/- 0.197 in), and +/- 5 mm (+/- 0.197 in). Applications for these high precision manual stages include: Gauging and gauging instrumentation, fine tuning of optical instruments, machine tools, micro assembly, micro machining, and alignment operations when parallelism, flatness, and accuracy are required.

These compact, black anodized stages measure just 96.25 mm (3.789 in.) wide, 88.75 mm (3.494 in.) deep, by 100 mm (3.957 in.) high (MXYZAR38-A), 117.5 mm (4.626 in.) wide, 109 mm (4.291 in.) deep, by 119.5 mm (4.705 in.) high (MXYZAR60-A), and 160.5 mm (6.319 in.) wide, 150 mm (5.906 in.) deep, by 120 mm (4.724 in.) high (MXYZAR85-A), and rotary table diameters are 38 mm (1.496 in.), 60 mm (2.362 in.), and 85 mm (3.346 in.), and they have load capacities of 0.9 kg (1.98 lb), 3 kg (6.61 lb), and 2.5 kg (5.51 lb) respectively. Additionally, XYZ and θ (theta) manual stages can be ordered with linear encoders and digital readouts, or customized to meet specific requirements.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.ve advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information contact Customer Service at Optimal Engineering Systems, Inc. (OES) , 6901 Woodley Ave, Van Nuys, CA 91406; Tel: 888-7071-1826, +1 (818) 222-9200, E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

Woodbridge, Ontario, Canada — MicroE Systems has recently released it’s the new Optical Positioning Sensor (OPS™) Series, which delivers high performance and advanced positioning system features. The OPS™ sensor is equipped with MicroE’s patented optical design and features built-in interpolation and AGC ensuring optimal performance and reliability.

OPS™ can be configured with optical limits to reduce cabling and works with MicroE’s cut-to-length linear tape, cost-effective linear glass, and rotary glass scales, minimizing total cost of ownership.

The DS-25 is well suited to demanding applications such as: aerospace, medical, instrumentation, automation, etc.

Multiple mounting configurations are available and intuitive tools make installation and commissioning fast and simple. A dual-purpose LED in the sensor simplifies installation and provides real time indication of system health.:

OPS’s low cyclical error (up to +/-25nm) enables high positioning accuracy (up to +/-3um/m) and smooth velocity control. With linear resolutions of 1µm, 0.5µm, 0.1µm and 50µm, and rotary resolutions of 163k CPR to 3.3M CPR, OPS™ fits many different applications.

Information on the OPS™ Series from MicroE Systems can be viewed at the link below–
http://www.electromate.com/products/?keyword=O.P.S.+Encoders+&d=105570

For further information on this new product or others in our extensive product portfolio, call (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

Motion Control- Maxon motor launches the MAXPOS 50/5. This compact EtherCAT Slave unveils unprecedented possibilities as far as precision, dynamics, and synchronization are concerned. It also ensures reliability and durability even under harsh conditions. More than 20 years of experience in motion control have been incorporated into this latest technology in positioning controller.

Fall River, MA — Motion Control Controller – By their design, the ironless maxon DC brushed motors and brushless (maxon EC) motors are ideal for applications demanding high dynamics and longevity. Typical areas are robotics and applications in the medical industry or in specialized machine manufacturing. In the past when particularly high requirements were called for, the controller used or its limited integration capabilities to the master occasionally imposed limitations due to its inability to keep pace with the high dynamics of the motors. With the new MAXPOS 50/5 motion controller, these core motor properties can now be ideally utilized. Thanks to the latest FPGA (Field Programmable Gate Array) technology, highest control cycle rates can be achieved with minimally short cycle times at the same time. For trajectory planning, sophisticated motion control tasks with a current controller clock speed of 100 kHz and an effective communication cycle time of 100 μs can be achieved with a suitable EtherCAT master. Distributed Clocks Support as well as the endorsement of CoE (CAN Application Layer over EtherCAT) with «Cyclic Synchronous Modes» perfectly suit these purposes. As an alternative, profile-based operating modes for position and velocity are also available. In addition, the outstanding processing power provides field-oriented sinus commutation of brushless motors (maxon EC) up to a speed of 200,000 rpm.

Full connectivity

A multitude of feedback possibilities permit the use of a wide range of permanent magnet-activated DC motors with encoder and brushless motors (maxon EC) with digital Hall sensors and encoders up to 250 Watts. The wide supply voltage range from 10 to 50 VDC and the output power capability of 5 A continuous and 15 A peak current opens a broad application field. Two different encoders can be used simultaneously allowing for dual loop control of the master to compensate for mechanical backlash and elasticity of the drive system. This is ideal for applications with high demand on precision. The spectrum ranges from digital incremental encoders to analog sinus-cosinus incremental encoders up to absolute encoders with SSI, EnDat2.2, or BiSS-C interface. Of course, also galvanically isolated I/Os are on board to enable integration of diverse peripheral components, such as limit or reference switches.

All-around protection and easy operation

The MAXPOS 50/5 positioning controller also comes with extensive protective circuitry against overcurrent, excess temperature, undervoltage and overvoltage, voltage transients, short-circuits in the motor cable as well as loss of feedback signal. Motor and load can be optimally protected with adjustable current limiting.

The newly designed operating concept for the graphical user interface «MAXPOS Studio» together with well-established tools, such as Startup Wizard or automated Regulation Tuning ensures easy and intuitive commissioning. Additional aids include the Diagnostic Wizard for troubleshooting or a freely-configurable data recorder to plot various process data. Plus, to assist the customer in attaining the ideal matched drive system in the shortest possible time, a comprehensive document is provided. The entire configuration can be carried out via USB or Ethernet.

Use the Bar Code of go to http://maxpos.maxonmotor.com or more details on MAXPOS 50/5, the new high-performance positioning controller.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

E. Longmeadow, MA – – Motion Control – Linear Motion – Advanced Linear Block and Rail System – SLIDE RAIL2 is both novel and innovative. Unlike injection molded, plastic-lined block and rail systems, INJECT2 Technology’s unique properties ensure higher loads, 1/2 the coefficient of friction and increased toughness for shock, vibration and contamination. INJECT2 Technology’s low friction, self-lubricating sliding surface guarantees smooth, quiet and contamination proof operation.

SLIDE RAIL 2 begins with a machined aluminum carnage block and a ceramic coated aluminum extruded 20mm rail. The carriage and rail are mounted in a fixture and INJECT2 is injected between the block and rail. INJECT2 hardens and the rail and block are separated. No additional machining or bonding is required. INJECT2 penetrates the aluminum block forming a superior, tenacious bond which will not separate!

The benefits of INJECT2 Technology featured in SLIDE RAIL 2 are notable:

• Self-Lubricating – Anti-Stick Slip

• Up to 400 Surface Feet a Minute ‘Dependent on Loads

• High Load/High Compression Strength 19,000 PSI

• Low Friction .050 – .115

• Quiet and Smooth Operation

• Rapid Oscillation

• Withstands Contaminates, Coolants and Wash-down Chemicals

• Temperatures to 400F

• Excellent for Shock & Vibration

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

E. Longmeadow, MA – Linear Motion – LM76 is the exclusive distributor of SAIBO Linear Motion Systems in the US. SAIBO SB-LGA Roller Block and Rail Systems feature: Low noise, smooth travel, high speed to 10 m/s (120 ft/s), high acceleration to 50 m/s (150 ft/s), low weight, high accuracy, low friction, low cost, and easy installation into new and existing applications. SB-LGA systems are available in three sizes to meet load requirements up to 1200 N. (270 lbs) and lengths to 4000 mm (157 in.)

SAIBO SB-LGA Roller Block and Rail Systems have an adjustable preload system to control the required level of precision needed for most applications. For use in: Robotics, assembly, pick-and-place, sorting, packaging, manufacturing, sampling, laser cutting, wafer handling, and other precision applications. The rail systems are protected from debris, dust, chips, and contaminates by oil filled felt pads held in place by spring loaded plastic end caps. The felt wiper pads also deliver lubrication to the guide and rollers. The wipers are easily relubricated through convenient oil ports in the end caps.

LM76, the exclusive US distributor of SAIBO linear motion components, also manufacturers a broad variety of FDA & USDA compliant bearings and shafting, in inch sizes of .25 inches to 1.5 inches, and a FDA & USDA compliant profile rail and slide system that can easily be integrated into new and existing applications. The bearing options include: Self-lubricating FDA & USDA compliant Teflon® composite bearings in a 304 stainless steel shell, and lower cost bearings with a ceramic coated shell and FDA & USDA compliant liner. Bearings are available in closed and open configurations, and are drop-in replacements for all inch sized linear ball bearings.

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman Teflon® Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

Motion Control – Linear Focus Actuator

Forestville, CA –The LFA-2010 Linear Focus Actuator from Equipment Solutions is a high performance compact motion control positioner, specifically developed for optical applications requiring both high precision and high speed positioning over a short to medium stroke.

The LFA-2010 actuator has a 10 mm range of motion with <50 nanometer positioning repeatability, and a small step response of time of <3 milliseconds. This high force, low noise voice coil motor is typically configured with an analog position feedback sensor and can be optionally equipped with a 1um resolution digital quadrature feedback element.

Maxon Motors Spiroid® Gearhead. Designed to achieve maximum torque with minimal space!

Fall River, MA -Motion Control – Maxon Precision Motors introduces right angle gearheads designed to be configured with maxon’s 22mm and 32mm dc motors. These compact, lightweight and high torque gearheads were developed to transmit power at 90deg in the smallest possible form factor. The Spiroid® technology incorporated in the gearhead design offers a number of performance benefits:

• Extremely high torque transmission

• High stiffness / Low deflection with large applied loads

• Back-drivable (4:1 ratio) & Non-back drivable (31:1 ratio) versions

• Compact size

• Low backlash

• Up to 3:1 “gear teeth” contact ratio

• Quiet operation

• High Torque to Space Ratio (HTSR) technology

The 22mm and 32mm right angle gearheads are available in either a 4:1 or 31:1 ratio, which may be mounted directly onto many of maxon’s brushed/brushless motors OR configured with different ratios of maxon’s GP22 and GP32 planetary gearheads. This results in a wide range of achievable gear reductions. The motor and gearhead combinations are ideally suited for a variety of applications particularly where an output shaft perpendicular to the motor axis is desired.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Motion Control – Miniature Linear Slide

EPOS2 Positioning Controllers support additional Platforms.

Fall River, MA -Motion Control – The maxon motor EPOS2 motion controllers for DC brushed and brushless motors are enhanced by even more possible fields of applications. Deployment of computer-based drive motion control rather than traditionally used PLC systems are becoming more and more prevalent in practice. To stay ahead of this trend, maxon has updated the EPOS2 libraries to support CANopen interfaces from Kvaser and NI-XNET, in addition to our existing solutions (NI, IXXAT, Vector). In additon, new opportunities unfold for computer platforms with serial communication via USB or RS232 under Windows or Linux. The existing libraries for Intel/AMD (Windows 32/64-Bit, Linux 32-Bit) are further extended with a Linux 64-Bit version. Additional support of 32-Bit ARMv6/v7 solutions allows the broad scale use of trend platforms, such as Raspberry Pi or BeagleBone. True to the principle “Easy-to-use POsitioning System”, simple and fast incorporation into a wide range of solutions with extended, no cost, libraries is supported.

With today’s controller architectures a variety of motion control components from various suppliers are used. Therefore, easy integration into the superior master system plays a crucial role in the success. By means of extensively documented maxon libraries, integration of EPOS2 slave drive controllers takes no time and makes elaborate interface programming obsolete. Customers can fully focus on their main task; the development of their application. A wide range of supported systems permit a selection of the ideally suited master.

For more information on EPOS, maxon motor’s modular positioning controller series, visit http://epos.maxonmotor.com.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Greenville, DE –— Motion Control Literature – The new Servo-Tek Products Company tachometer catalog includes detailed specifications of all Servo-Tek high performance DC tachometers for precision speed control applications.

A Servo-Tek DC tachometer generator provides a convenient and economical means of converting rotational speed into an isolated analog voltage signal suitable for remote indication and control. While the catalog contains information on their most popular models, Servo-Tek also manufacture countless special tach generators.

The catalog also includes:

• Technical Information
• Outline Drawings
• Assembly and Maintenance Information

To view the catalog, Click Here

All ServoTek’s Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Van Nuys, CA – Optimal Engineering Systems’ (OES) low profile, XYθ (theta) stages are designed for high precision alignment applications. These stages move in an XY-plane and rotate around the center of the XY-plane. The terms alignment table, or XY-rotation stage are often used interchangeably with XYθ, or XY-theta stage. Available in 12 models, in two precision grades, these stages have linear travels from +/- 2 mm by +/- 2 mm (+/- 0.078 in by +/- 0.078 in) up to +/- 30 mm by +/- 30 mm (+/-1.181 in by +/- 1.181 in). Additionally, XYθ (theta) stages can rotate around the center of the XY plane up to +/- 6O. Four models of the XYθ (theta) stages have solid tables that are sized from 100 mm by 100 mm (3.937 in by 3.937 in) to 200 mm by 200 mm (7.874 in by 7.874 in), and eight stages, from 250 mm x 250 mm (9.843 in by 9.843 in) to 1500 mm by 1500 mm (59.055 in by 59.055 in), are hollow core (open frame) stages.

Available in Normal and Precision grades, these XYθ (theta) stages have preloaded cross roller bearings and typical Normal Repeated Positioning Accuracy is from +/- 1.75 µm to +/- 2.5 µm, and typical Precision Repeated Positioning Accuracy is from +/- 0.7 µm to +/- 1.0 µm.

Parallelism of these XYθ (theta) Stages is as low as 30 µm, and the larger stages can handle dynamic loads to 600 kg (1323 lbs). The stages’ surfaces are treated to ensure durability and they are compatible with OES’ line of Motion Controllers. XYθ (theta) Stages can be ordered with linear encoders for closed loop operation, customized to meet specific requirements, and complete ready to run alignment systems.

Typical applications include: Panel Lamination Machinery, panel Film Laminating Machines, print Screen and 3D printing, CNC equipment, angular glass cutting & grinding equipment, wafer alignment equipment, exposure equipment, and semi-conductor equipment.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.ve advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information contact Customer Service at Optimal Engineering Systems, Inc. (OES) , 6901 Woodley Ave, Van Nuys, CA 91406; Tel: 888-7071-1826, , E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

The POSITAL Advantage: Modularity and Mass-Customization

Greenville, DE –— Motion Control -Position Sensors – Until now, users of position and motion sensors have had to choose between low-cost standardized products and more expensive custom-built items. For cost-sensitive applications, sensor builders have adopted mass production techniques, building large runs of identical products. The rotation sensors used in automotive ABS and stability control systems are good examples of high-volume, mass produced items. For more demanding customers – such as machine builders creating complex industrial automation and motion control systems – sensor manufacturers have often relied on a more craft-based approach, with expert machinists building custom-designed products in in small batch quantities. These specialized items are more expensive than their mass-produced counterparts and usually take far longer to be delivered. However, for the specialist machine builder, getting instruments that meet their exact requirements can often be more cost-effective than adapting a not-quite-right unit.

POSITAL has broken down the “inexpensive but inflexible” vs. “customized but costly” divide by developing a new mass-customized approach to sensor design and fabrication. This approach centers on a highly modular device architecture. Sensing elements, controlling microprocessors, housings, communications interfaces, mounting hardware etc. are all designed to be – as far as possible – interchangeable modules. Thus, for example, if the buyer of a rotary encoder requires a POSITAL IXARC multi-turn magnetic encoder with a stainless-steel housing, IP67-rated seals, a 10 mm solid shaft and a CANopen communications interface, the technician responsible for assembling the device can simply select the appropriate sub-components from inventory and put them together. This approach means that FRABA can offer an extremely large number of possible variations on their basic sensor designs – over 135,000 models currently! Moreover, special configurations can be built and delivered quickly – usually within a few days of receiving an order.

FRABA’s modular approach to sensor fabrication is supported by a highly computerized manufacturing control system. Assembly technicians are provided with step-by-step instructions that guide them through the assembly process. (These instructions are in graphical form, which avoids communications problems with a multi-lingual workforce.) The production control system also tracks each item from the time an order is received, recording information about construction, QA testing, calibration and shipping.

For additional information about Posital Sensors go to–

https://www.posital.com/en/?utm_source=automation&utm_medium=email&utm_campaign=newsletterjuly

For further information on this new product or others in our extensive product portfolio, call or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

The high speed, short stroke, and the dust & debris of a mattress stitching machine proved too much for linear ball bearings! The contamination and short stroke length did not allow the bearing to circulate and caused premature failure.

E. Longmeadow, MA – — LM76’s solution to problem was to replace the linear ball bearings with the ceramic coated “Black Racer Ceramic Linear Bearings” linear bearings. These linear bearings have a Coefficient of Friction of just .04 (lubricated). LM76 offers 5 of the the 6 Lowest Coefficient-of-Friction bearings and bearing systems available. Follow the links below and contact LM76 for help in selecting the best bearing or bearing system for your application.

For additional information on all of LM76’s low coefficient of friction linear bearings from LM76 See

“Linear Ball Bearings” with a Coefficient of Friction of .001 Click Here.

“Linear Roller Blocks” with a Coefficient of Friction of .003 Click Here.

“Black Racer Ceramic Linear Bearings” with a Coefficient of Friction of .04 (lubricated) Click Here.

“Minute Man Linear Bearings” with a Coefficient of Friction of .19 (Dry) Click Here.

“WDX Non-Metalic Self Lubricating Bearings” with a Coefficient of Friction of .2 (Dry) Click Here.

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman Teflon® Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: , Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Black Racer holds the highest acceleration and system speeds we know of for a linear sleeve-type, ball or roller bearing.“Velociatem et Potentia” SPEED & POWER. That says it all.

For another demanding application of LM76’s Black Racer Linear Bearings Click Here!

LM76’s high speed, “Black Racer,” ceramic coated linear bearings out perform linear ball bushing and linear polymer bearings in high speed and high acceleration/deceleration applications. These drop in replacement linear bearings are designed to be used in standard open and closed pillow blocks. “Black Racer” linear bearings are ideal for: Rocket sleds, crash test systems, and other high speed, high acceleration application.

Open and closed ceramic bearings are available in 12 inch sizes (0.250 in. to 4.000 in.) and 11 metric sizes (5 mm to 80 mm), and in LM76’s self aligning configuration, as well as their Lube/Plus DesignTM which incorporates an internal felt wiper to extend lubrication capabilities. A file hard RC 89 ceramic shell over an aluminum substrate has a coefficient of friction of .04 to .08 (1/3 the coefficient of friction polymer bearings), withstands up to 5000 PSI, 40,000 PV and unlimited SFM! Additionally, these bearings have a typical life expectancy of 100 million linear feet. Shafting options include RC60 steel shafting and other shafting options available from LM76.

Black Racer Linear Bearings

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman Teflon® Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information on any of LM76’s tandard or custom engineered components contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at