Motion Control – Fluidline Bearings Available from LM76 are FDA/USDA/3A-Dairy Compliant!

Motion Control – Thermoplastic Linear Bearings

motion control - thermoplastic linear bearings

motion control - linear bearings

 

E. Longmeadow, MA — Motion Control – Linear Motion Bearings – FDA/USDA/3A compliant bearings, Seals, Shafting, and Pillow Blocks are available from LM76.

LM76 Fluidline BearingsTM are long wearing thermoplastic polyester self lubricating, low coefficient of friction, light weight linear bearings. Available off-the-shelf in standard closed inch sizes (closed metric sizes are available on request) these bearings drop-in replacements for standard linear bearings. They are highly resistant to wash-down chemicals and high energy radiation such as gamma and x-rays.

Motion Control Voice Coil Motors & Voice Coil Position Actuators!

Motion Control – Akribis Systems Voice Coil Motors & Voice Coil Position Actuators Available from Electromate!

Electromate - Akribis Motion Control Voice Coil Motors and Actuators

Motion Control - Electromate-Logo

Woodbridge, Ontario, Canada — Motion Control – A “voice coil” is a generalized term that refers to any galvanometer-like mechanism that uses a solenoid to move an object back-and-forth within a magnetic field.

Voice coil actuators, or non-commutated DC linear actuators, consist of a permanent magnetic field assembly (permanent magnets and ferrous steel) and a coil assembly. The current flowing through the coil assembly interacts with the permanent magnetic field and generates a force vector perpendicular to the direction of the current. The force vector can be reversed by changing the polarity of current flowing through the coil.

Voice coil actuators are typically used in focusing applications, oscillatory systems, mirror tilting, and miniature position control.

 

Electromate offers a full family of Voice Coil Motors & Voice Coil Modules from Akribis Systems. Features include:

  • Direct drive, zero cogging, and zero backlash
  • Low coil mass with very fast response and bandwidth
  • No contact between coil and core movement (no wear and tear)
  • Cylindrical or rectangular shape
  • A variety of Voice Coil Motors and Voice Coil Modules (Position Actuators)
  • Smooth motion at low speeds with limitless resolution (depends on feedback device)

More information on the Motion Control Akribis Voice Coil Motor & Voice Coil Module Family. http://www.electromate.com/voice-coil-motors.html – Click Here

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 FREE (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

Motion Control - Electromate-Logo
Visit our Website
Motion Control - Electromate Twitter Link

 
 
 

Motion Control – Linear Positioning Drives in NEMA 8 and NEMA 14 from Nanotec Electronic

Lead screw and high quality threaded nut for long service lifeNANOTEC-LogoNANOTEC-LS28-LS35

Medford, MA, Motion Control – Nanotec Electronic, U.S., Inc. has expanded the range of hybrid linear positioning drives by models in a NEMA 8 (20 mm flange size) and NEMA 14 (35 mm flange size). Linear positioning drives include a rotating screw mounted on the stepper motor. The linear movement is generated with the aid of an external nut. These motors are ideal for the design of compact linear axes as there is no need for the coupling and the bearing support point for the screw. The small linear positioning drives are used, for example, for scanning tasks in optical, mechanical or acoustic test equipment.

The hybrid linear positioning drives from Nanotec Electronic use special, maintenance-free thermo-plastic nuts. Despite its small size, the NEMA-8 model LS2018 delivers a force of 40 N and a step resolution of 0.005 mm. The NEMA-14 model LS3518 delivers a force of 140 N and a resolution of 0.01 mm. Standard screw lengths of 75 or 150 mm are available; customer-specific screw lengths can be optionally obtained. Both actuators can also be supplied with high-resolution (2000 incr./rev.) encoders.

LS2018NANOTEC-LS28

Type Force Feed Resolution
N mm/s µm/step
LS2818S0604-T6x1-75 60 20 5
LS2818S0604-T6x2-75 60 20 10
LS2818S0604-T5x5-75 30 100 25
LS2818L0604-T6x1-75 120 30 5
LS2818L0604-T6x2-75 120 30 10
LS2818L0604-T5x5-75 60 140 25
LS2818L1404-T6x2-75 140 40 10

 

LS3518NANOTEC-LS35

Type Force Feed Resolution
N mm/s µm/step
LS3518S1204-T6X1-75 240 50 5
LS3518S1204-T6X2-75 160 100 10
LS3518S1204-T5X5-75 85 250 25

 

NANOTEC-Logo

Nanotec Electronic US Inc.
38 Montvale Avenue, Suite 255 C15
Stoneham, MA 02180
USA

General Inquiries, Sales & Delivery Inquiries
Phone: 781 219 3343
Email: info@us.nanotec.com

Support
Email: support@us.nanotec.com

For other motion control products from NANOTEC go to http://us.nanotec.com

Motion Control Slotless Zero Cogging Motor Kits Available from Electromate!

Electromate offers Slotless Motors from Applimotion

Motion Control - Electromate-Logo

 

 

Vaughan, Ontario, Canada -Motion Control Components – Applimotion’s UTS Series Slotless Direct Drive Frameless Motors are permanent magnet 3phase ring type, low profile, direct drive motors with large through hole available in 29-240mm diameters.

For the ultimate in smooth operation when scanning or positioning, the UTS Series Slotless motors offer zero cogging and sinusoidal torque angle curves. Considered one of the best motor constructions for many years, Applimotion has leveraged already proven motor technology as the basis for this new family of direct drive motors. Once you have taken advantage of a slotless direct drive motor you won’t go back to traditional motors.

Features include:

  • Wide Range of Diameters – from 29 mm to 240 mm.
  • Medium motor constant – Low phase resistance and inductance for the motor size optimizes operation with low voltage power supplies and provides the high output with minimum voltage drop.
  • Optional Windings – Select your voltage, speed and current, Applimotion will create a special winding to optimize torque or efficiency.
  • Sinusoidal Torque Curves – motor designs for optimum performance with sinusoidal current control. Less than 1% higher harmonic content for minimum torque ripple on sinusoidal drives
  • Zero Cogging Torque – provides ultra-smooth consistent motion.
  • Optional Back Iron Rings – A standard set of iron rings are offered for each motor.
  • Optional Hall Device Feedback – internally mounted PCA doesn’t add to motor height offered on some motors, others require externally mounted hall device board.

Click on the link below for information on the UTS Series from Applimotion.>-
http://www.electromate.com/assets/catalog-library/pdfs/applimotion/Applimotion_UTS_Motor_kits_Datasheet.pdf

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

Motion Control - Electromate-Logo
Visit our Website
Motion Control - Electromate Twitter Link
Motion Control - Electromate Facebook Link

Motion Control – EPOS4 Position Controller, Compact Power for Your Motion Control Application!

Maxon motor’s EPOS range of controllers has been very successful in the marketplace. Since its launch in 2005, more than 100,000 units are in use worldwide. To build upon this success, the Swiss drive specialist launches the EPOS4 as the next generation of positioning controllers.

Maxon motion control EPOS$ Position Controller

Maxon Logo

Fall River, MA — The first product in maxon’s new line is the high-performance EPOS4 module with detachable pin headers and two different power ratings. With a connector board, the modules can be combined into a ready-to-install compact solution. The position controllers are suitable for efficient and dynamic control of brushed DC motors and brushless BLDC motors (EC motors) with Hall sensors and encoders up to 750 W continuous power and 1500 W peak power.

More performance and additional functionality

Maxon motion control EPOS$ Position Controller

The Swiss drive specialists at maxon motor has equipped its product offering of CANopen positioning motor controllers with even more power, better control performance, and additional functionalities. The modular concept also provides for a wide variety of expansion options with Ethernet-based interfaces, such as EtherCAT or absolute rotary encoders. All these innovations are based on the successful principle of our Easy to use POsitioning System.

The combination of a wide variety of operating modes and state-of-the-art control characteristics like Field Oriented Control (FOC) with multiple analog and digital I/O along with various command options enables applications in a large number of fields from medical technology to robotics. As always, maxon relies on integrated protective devices like the Safe Torque Off (STO) functionality.

Intuitive parameterization!

Start-up and parameterization are performed with an advanced, intuitive graphical user interface called “EPOS Studio” and user-friendly menu-controlled wizards. A sophisticated automatic process for controller tuning has also been part of the package for years. Customers are free to fully dedicate themselves to their real task – developing their devices. Motor control becomes a secondary concern, as the EPOS comes with maxon’s comprehensive know-how in drive technology. Together with the three freely available libraries and programming examples, this makes the integration in a wide variety of systems very easy.

Up to 98% efficiency

All these characteristics are combined with a large input voltage range of up to 50 VDC, extremely high power density, and up to 98% efficiency. This makes EPOS4 position controllers the first choice for your drive application.

For more information on the EPOS position controller series of maxon motor, please see http://epos.maxonmotor.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website atwww.maxonmotor.com.

Maxon Logo
Visit our Website
Order Our Catalog

Motion Control – CANopen Motor Controllers for Electric Mobility and Vehicular Applications!

Motion Control CANopen Motor Controllers from Servo2Go

Servo2Go-Logo

Greenville, DE — — Motion Control – The DVC series motor controllers from Advanced Motion Controls are digital four-quadrant servo drives purpose-designed and built to operate today’s modern mobile electric vehicular platforms. Providing high power from battery supplies, the DVC series features a compact design, IP65 construction and multiple operating modes for controlling either permanent magnet brushed or brushless motors. Whether for traction / propulsion, steering, lifting or any other electrically driven actuation, the DVC series is the newest member in a long line of successful motor controlling solutions from Advanced Motion Controls.

The ability to maximize battery life and extend vehicle operations, essentially running ‘lean and mean’, is the key to keeping a vehicle operating at peak performance. With unmatched power density, high efficiency, low weight, cool thermal operation and regen all built in, selecting the DVC series is the obvious choice.

The DVC Series motor controllers operate in torque, velocity, or position mode and provide high power from battery supplies with multiple operating modes for either 3Φ (servo, closed loop vector, or closed loop stepper) or 1Φ motors. The DVC Series communicate over CANopen and are configured with AMC’s DriveWare® 7 configuration software.

Specific applications include: mobile robots, AGV’s, UGV’s, material handling and transport vehicles in both industrial and military environments.

More information on the DVC series motor controllers available from Servo2Go.com can be viewed at:https://www.servo2go.com/search.php?search=DVC2&D=PROD

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Servo2Go-Logo
Visit our Website
Twitter Link
Facebook Link

Motion Control – Hollow Core Linear Voice Coil Stages from MotiCont!

MotiCont-Motion Control Hollow Core HCDS Voice Coil Motor

MotiCont-Logo

Van Nuys, CA – Motion Control – The high performance compact positioning voice coil driven linear stages are used in positioning applications where high speed, high acceleration or high accuracy is required.

The hollow core motorized linear stages are fully self-contained. Each stage utilizes a voice coil motor, a linear carriage system, an optical quadrature encoder feedback device and a home switch. The standard positioning resolutions of 1 micron through 29.95 microns are available for immediate delivery. Other resolutions are available upon request.

Motion Control Hollow Core Voice Coil Driven Stage HCDS-051-032-01 Series with Quadrature Position Sensor and Home Switch

  • Range of Motion: 0.97” (24.6 mm)
  • Efficient Force within First 0.750″ (19.1 mm) of Stroke
  • Positioning Resolution: 1 through 29.95 microns
  • Continuous Force: 4.9 lb (22.0 N) through 6.3 lb (28.2 N)
  • Intermittent Force: 15.7 lb (69.6 N) through 20.0 lb (89.9 N) at 10% duty cycle
  • Optional Return Spring
  • Cross Roller or Linear Ball Bearing
  • Built-in Home Switch
  • Quadrature Optical Encoder with Differential Outputs
  • Also Available Without Encoder
  • The stages may be stacked in XY, XZ and XYZ configurations.

Note: To meet the requirements of your motion control application these stages are available in variety of resolutions as stated. All stages also available without encoders.

 

Videos of Motorized Linear Stages:

Motorized Linear Stage By Moticont Two-axis Voice Coil Motor Stage by MOTICONT SINGLE-AXIS Positioning Linear Motor Stage by MOTICONT

For PDF Catalog of Voice Coil Stages from Moticont – Click Here!

For additional information contact MotiCont, “A Motion Company” at 6901 Woodley Avenue, Van Nuys, CA 91406, USA; Tel: , Fax: (818) 785-5713, E-Mail: moticont@moticont.com or visit the website at http://www.moticont.com

Linear Motion Control Application – LM76 Jet Rail Bearings & Shafting

Linear Motion Control Application – How Would You Position Components Of An Experimental Reactor Vessel Weighing 33 Tons?

Easy … Using Custom made LM76 Jet Rail Bearings and Shafting!

LM76-TAE-Jet-Rail-Bearings-and-Shafting-01

LM76

E. Longmeadow, MA –Linear Motion Control Application – When a privately funded research company was ready to move from their original Proof of Concept to a sustainable fusion reactor to produce clean sustainable energy, they realized that extremely heavy components would need to be assembled and disassembled and reassembled again for design modifications and maintenance. The completed assembly would be the length of two buses and easy alignment of the individual components would be critical.

The main reactor, the fusion containment chamber that is capable of containing a plasma medium of 10 to 15 million degrees is made of non-magnetic stainless steel as are many of the components. The Plasma Medium could be described as a football shaped blob about 1 meter in diameter by 2 meters long. The plasma medium is injected from each end of the reactor assembly by Plasma Guns.

LM76-TAE-Jet-Rail-Bearings-and-Shafting-02-4w

 

See photo to right – On each end of the assembly is a Plasma Gun. The Plasma Guns as are all the floor lever components, are positioned using LM76 Jet Rail Bearings and shafting. The Jet Rail Bearings and Shafting can be seen near to bottom of the picture.

In addition to the reactor, high energy particle beam generators are positioned at angles to the fusion containment chamber. These particle bean generators form and suspend the plasma medium for an indefinite period of time in the center of the containment chamber. These generators have to be easily positioned – by hand – to accommodate adjustments and re-assembly.

LM76-TAE-Jet-Rail-Bearings-and-Shafting-03

See photo to the left – Neutral-Beam Injectors are positioned around the Reaction Chamber to position and shape the Plasma Medium. These are also moved into position on LM76 Jet Rail Bearings and Shafting.

In addition to supporting the weight of the components, the bearings selected to move these massive loads during the construction and testing of the fusion reactor would have to be non-magnetic. Working with engineers, LM76 developed a custom 3 inch Jet Rail Bearing designed to carry both the weight of the fusion reactor and the high energy particle generators. In addition LM76 supplied precision ground, 3 inch 303 stainless steel (non-magnetic) shafting.

The custom manufactured Jet Rail Roller Blocks and 303 stainless steel shafting simplified the assembly/disassembly of the fusion containment chamber and components while ensuring critical alignment throughout travel.

This breakthrough fusion reactor is still in the experimental stage. A commercially viable reactor would need to contain 100 million degrees. Why is the project so important? Because in addition to producing sustainable energy, its only by-product is, environmentally safe, “helium ash.”.

 

See photo below – The drawing below shows all the components in place. The assembly is 60 meters long and supported on LM76 jet Rail Bearings and Shafting.

LM76-TAE-Jet-Rail-Bearings-and-Shafting-04

 

For additional information about Jet Rail Linear Bearings and Shafting from LM76 go to: http://www.lm76.com/jet_rail.htm

About LM76:LM76 was founded on engineering innovation. Our first product, the ceramic coated linear bearing, was the “original” replacement for linear ball bearings – 1976. LM76’a hallmark is Engineering Excellence. Whether it’s a linear sleeve style bearing, a ball linear bearing, a roller bearing block or a complete linear slide, LM76 will design around your application and choose the correct technology and the best possible product. We design SUCCESS. For more information, call Mike Quinn

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

 

LM76
Visit our Website
Order Our Catalog

 

Motion Control – MAXON Says, “Customize Your Drive System Online!”

Maxon motion control X-Drives Configure online

 

Maxon motors introduces a NEW product line of innovative brushed DC motors, planetary gearheads and encoders. customers will find the new motors available for easy online configuration in the online shop. Within 11 working days, the finished drives are ready for shipment. Profit from these fast delivery times now!

Maxon Logo

Fall River, MA — Maxon motor is introducing new high-speed drives for you to configure. The brushless ECX motors with diameters of 8, 16 and 19 mm achieve peak values of 120,000 rpm, run very smoothly and develop hardly any heat. They are available with different power stages and in standard or sterilizable versions (up to 2000 autoclave cycles). That makes the drives an attractive option for hand-held surgical tools as well as industrial spindles.

Configurable drives: dynamic, high power, and low noise

Configure and combine the DC motor (DCX, DC-max) or BLDC motor (ECX SPEED) and planetary gearhead (GPX) and sensor (ENX) according to your individual requirements, easily and online. After only 11 working days, the drive systems are ready for shipment from Switzerland. Detailed product data can be viewed online immediately and 3D data for the configuration is available for download. Discover the world of maxon X drives!

maxon X drives program

Maxon motion control X-Drives Configure online

High power density, high efficiency, smooth running and available for online configuration.Configure sizes from Ø 10 – 35 mm. Choose between precious metal or graphite brushes, ball or sintered bearings, and much more.

 

Maxon motion control X-Drives Configure online

The DC motors with the best price/performance ratio can be configured online. Configure Ø 16 and 22 mm sizes. Choose between graphite and precious metal brushes, sintered and ball bearings, and many other components.

 

Maxon motion control X-Drives Configure online

Super-fast, configurable brushless DC motors. The brushless ECX series of motors has been optimized for high speeds (up to 120,000 rpm) and withstands up to 2000 autoclave cycles

 

Maxon motion control X-Drives Configure online

Configurable planetary gearheads for high torques in the smallest of spaces. Maxon GPX gearheads are low-noise and low-backlash. Ideal for when high torques and speeds are needed.

 

Maxon motion control X-Drives Configure online

Configurable digital encoders. 3-channel encoders with inverse signals for interference free function. The counts per turn may be easily programmed at production.

 

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Ultra-reliable NEMA 23 Stepper-based Linear Actuator by Electrocraft Available from Servo2Go!

Servo2Go - Electrocraft Linear Stepper Actuators

This NEMA 23 ultra-reliable, stepper-based linear actuator is made with ball-bearings and dynamically balanced rotors for high-speed operation!

Servo2Go-Logo

Greenville, DE –— Motion Control – Based on modified hybrid stepping motors, our AxialPower Plus motors are capable of producing linear forces up to 800 pounds and resolutions up to 0.000125″ per 1.8° step. The reliability and precision of our AxialPower Plus and L3 motors come from using only the highest quality parts. We use stainless steel to increase the durability of our actuating leadscrews. And our internal rotating nuts are made from a range of engineered polymers for low-friction, smooth operation.

APPS23: AxialPower™ Plus Stepper Type Linear Actuator

Size: Nema 23

Torque: to 150 oz-in or 106 Ncm

Typical applications for AxialPower motors:

  • Custom OEM applications (OUR SPECIALTY!)
  • Packaging
  • Semiconductor handling and testing
  • Antenna positioning
  • Laboratory equipment
  • Electric braking systems for railway cars
  • Medical
  • Pick & Place
  • X-Y tables
  • Dispensing
APPS23 Speed / Force Curves
apps23apps23
APPS23 Mechanical / Winding Data
Stack Size Models APPS23 – 90A APPS23 – 150A APPS23 – 90V APPS23 – 150V
Holding Torque
Bi-Polar
(oz-in)
90.0 150.0 90.0 150.0
Holding Torque Bi-Polar
(Ncm)
63.55 105.92 63.55 105.92
Holding Torque
Uni-Polar
(oz-in)
90.0 150.0 72.0 120.0
Holding Torque Uni-Polar
(Ncm)
63.55 105.92 50.84 84.73
Length
(inches)
1.8 2.2 1.8 2.2
Length
(cm)
4.6 5.6 4.6 5.6
Width
(inches)
2.2 2.2 2.2 2.2
Width
(cm)
5.6 5.6 5.6 5.6
Weight
(oz)
17.0 24.0 17.0 24.0
Weight
(Kg)
0.5 0.7 0.5 0.7
Step Angle
(°/step)
1.8 1.8 1.8 1.8
Number Leads 4 4 6 6
APPS23 Bi-Polar Windings
Winding Models APPS23 – 90A10 – 1 APPS23 – 90A20 – 1 APPS23 – 90A30 – 1 APPS23 – 150A10 – 1 APPS23 – 150A20 – 1 APPS23 – 150A30 – 1
Current
(A/Phase)
1.0 2.0 3.0 1.0 2.0 3.0
Voltage
(V/Phase)
5.8 3.0 1.8 7.9 3.8 2.4
Resistance
(R/Phase)
5.8 1.5 0.6 7.9 1.9 0.8
Inductance
(mH)
20.3 5.2 2.0 35.0 8.6 3.5
APPS23Uni-Polar Windings
Winding Models
APPS23 – 90V18 – 1 APPS23 – 90V30 – 1 APPS23 – 90V60 – 1 APPS23 – 90V119 – 1 APPS23 – 150V23 – 1 APPS23 – 150V38 – 1 APPS23 – 150V60 – 1 APPS23 – 150V76 – 1 APPS23 – 150V154 – 1
Current
Bi-Polar
(A/Phase)
2.1 1.4 0.7 0.4 2.1 1.4 0.9 0.7 0.4
Voltage
Bi-Polar
(V/Phase)
2.5 4.2 8.5 16.8 3.3 5.4 8.5 10.8 21.8
Resistance
Bi-Polar
(R/Phase)
1.2 3.1 12.0 47.0 1.5 3.8 9.6 15.2 61.8
Inductance
Bi-Polar
(mH)
4.0 10.4 43.2 165.6 6.4 16.8 47.0 70.8 269.2
Current
Uni-Polar
(A/Phase)
3.0 2.0 1.0 0.5 3.0 2.0 1.3 1.0 0.5
Voltage
Uni-Polar
(V/Phase)
1.8 3.0 6.0 11.9 2.3 3.8 6.0 7.6 15.4
Resistance
Uni-Polar
(R/Phase)
0.6 1.5 6.0 23.5 0.8 1.9 4.8 7.6 30.9
Inductance
Uni-Polar
(mH)
1.0 2.6 10.8 41.4 1.6 4.2 11.7 17.7 67.3
APPS23 Outline Drawing
APPS23 Frame Size Drawing Key
LINEAR ACTUATOR NUMBER LENGTH
(INCHES)
LENGTH
(MM)
APPS23-90 1.75 ±.03 44.5 ±.08
APPS23-150 2.21 ±.03 56.1 ±.08

drawing_apps23.gif

APPS23 Leadscrew Options
Thread
Designation
Thread
Description
(# starts)
Thread Lead
(inches)
Linear Travel
per step
(inches)
Q 3/8-20ACME 0.05000 0.00025000
S 3/8-10ACME 0.10000 0.00050000
T 3/8-16ACME 0.06250 0.00031250

All Electrocraft Motion Controls Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 FREE or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Servo2Go-Logo
Visit our Website
Twitter Link
Facebook Link

Motion Control Application – Polishing Machine’s Linear Ball Bearing Failures Solved by LM76!

Linear Motion Control  - LM76 Application - Polished Hub Cap!

LM76

E. Longmeadow, MA – -Linear Motion Application Story …

The Application –

Polishing Aluminum Truck Wheels is done with a polishing machine that has a 36″ vertical stroke indexer, having a 2500 pound load moving @ 4″ per second. The polishing media is like toothpaste with glass in it. It is extremely abrasive, and sticky/tacky.

Linear Motion Control  - LM76 Application - Hub Cap Polishing Machine!

The Problem –

The industrial buffing system is chewing-up linear ball bearings and spitting them out every 2 weeks! This is the situation one of customers found themselves in while for years accepting lost production and costly maintenance shutdowns. When LM76 got a call from a proactive new maintenance manager, we were eager to try a scraper seal design we had recently had success with on another application.

Originally, these systems came with protective bellows which helped keep polishing media from contaminating the 2″ linear ball bearing pillow blocks. According to our maintenance manager, once a bellow was damaged, it was removed and thrown away. Maintenance personnel so disliked having to take off and reinstall bellows that they mysteriously disappeared. Even with protective bellows, aluminum dust mixed with polishing media formed what one mechanic termed, “toothpaste with glass in it.”This abrasive “lapping compound”would stick to shafting, dry and semi-harden. As a bearing rolled along, polishing media would penetrate it’s seals “sliming” balls and clogging ball tracks. This would quickly lead to bearing failure and shaft brinneling (grooving). Needless to mention, routinely replacing linear ball bearings and more costly shafting was too much for the new maintenance manager who called LM76 for help.

The Solution –

Linear Motion Control  - LM76 Application - Black Racer Linear Bearing!

For this application, we chose our Black Racer Ceramic Coated Linear Bearing. This bearing is extremely tough, is of one piece construction (no mechanical components, no catastrophic failure mode or shaft grooving) and has the longest life test we know of on record. Like linear ball bearings, Black Racer requires lubrication.

John Tarbell (President of LM76), specified a zero clearance beryllium copper scraper seal. Beryllium copper is exceptionally ridgid, extremely hard and wear resistant. The Beryllium copper would trap lubricant and distribute it as a fine, uniform film on the shaft. This film reduces friction, disperses heat and wets shafting. The wetted shaft surface forms a barrier between media and steel – keeping polishing media from cleating into disparities on the shaft (remaining peaks and valleys). Tarbel, said, “A Zamboni doesn’t lay down an inch of ice, it fills in the skate marks.” When the scraper travels on the shaft, it easily lifts the media and moves it along to the end of the stroke. Unlike linear ball bearings, Black Racer has no balls so some residual “slime” is easily accommodated. (Seen below, the beryllium scraper seal is captured between the bearing counter-bored face and the machined steel end cap.) Admittedly, a heavy interference fit dramatically raised system friction but was mitigated because the system is hydraulically driven – driving force is not an issue.

Staying within the form factor of the original OEM design–standard roundway pillow block and shafting–we chose our direct drop-in 2″ closed pillow block and Black Racer Ceramic Coated bearing coupled with our 2″, Class L Rc60 Case Hardened Shafting. Tarbell then designed a steel end cap retainer ring that pinned the beryllium scraper seal against the bearing face.

Note: The bearing leading and trailing faces have machined counter-bores to locate and capture the back of the scraper seal. To keep the retainer ring secured to the pillow block, set screws were positioned on both sides and driven into a slot machined into the OD surface.

Linear Motion Control  - LM76 Application - Mounting a Black Racer Bearing in the Pillow Block!

Linear Motion Control  - LM76 Application - Cutaway showing: Bearing, Pillow Block,Scraper, and seal!

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail:mquinn@lm76.com or visit the website at http://www.lm76.com

Motion Control – Low Cost, High Precision XYZ and θ Alignment Stages!

OES Manual XYZ & Theta Stage

OES Logo

Van Nuys, CA – Optimal Engineering Systems’ (OES) manual XYZ and θ (theta) stages are designed for high precision alignment applications. Available in three standard models, these stacked, crossed roller stages move in XY and Z linear axes, and have a θ (theta) or rotary top stage. Three standard models (MXYZAR38-A, MXYZAR60-A, MXYZAR85-A) have X and Y axis linear travels from the center line of +/- 6.5 mm (+/- 0.256 in.), +/- 6.5 mm (+/- 0.256 in.), and +/- 12.5 mm (0.429 in.), and a Z axis travel of +/- 3 mm (+/-0.118), +/- 5 mm (+/- 0.197 in), and +/- 5 mm (+/- 0.197 in). Applications for these high precision manual stages include: Gauging and gauging instrumentation, fine tuning of optical instruments, machine tools, micro assembly, micro machining, and alignment operations when parallelism, flatness, and accuracy are required.

These compact, black anodized stages measure just 96.25 mm (3.789 in.) wide, 88.75 mm (3.494 in.) deep, by 100 mm (3.957 in.) high (MXYZAR38-A), 117.5 mm (4.626 in.) wide, 109 mm (4.291 in.) deep, by 119.5 mm (4.705 in.) high (MXYZAR60-A), and 160.5 mm (6.319 in.) wide, 150 mm (5.906 in.) deep, by 120 mm (4.724 in.) high (MXYZAR85-A), and rotary table diameters are 38 mm (1.496 in.), 60 mm (2.362 in.), and 85 mm (3.346 in.), and they have load capacities of 0.9 kg (1.98 lb), 3 kg (6.61 lb), and 2.5 kg (5.51 lb) respectively. Additionally, XYZ and θ (theta) manual stages can be ordered with linear encoders and digital readouts, or customized to meet specific requirements.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.ve advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information contact Customer Service at Optimal Engineering Systems, Inc. (OES) , 6901 Woodley Ave, Van Nuys, CA 91406; Tel: 888-7071-1826, +1 (818) 222-9200, E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

OES Logo
Visit OES Website
OES Facebook
OES Twitter
OES Videos

MicroE Systems Releases the New Optical Positioning Sensor (OPS™) Series!

Electromate offers Optical Posing Sensors from MicroE

Motion Control - Electromate-Logo

Woodbridge, Ontario, Canada — MicroE Systems has recently released it’s the new Optical Positioning Sensor (OPS™) Series, which delivers high performance and advanced positioning system features. The OPS™ sensor is equipped with MicroE’s patented optical design and features built-in interpolation and AGC ensuring optimal performance and reliability.

OPS™ can be configured with optical limits to reduce cabling and works with MicroE’s cut-to-length linear tape, cost-effective linear glass, and rotary glass scales, minimizing total cost of ownership.

The DS-25 is well suited to demanding applications such as: aerospace, medical, instrumentation, automation, etc.

Multiple mounting configurations are available and intuitive tools make installation and commissioning fast and simple. A dual-purpose LED in the sensor simplifies installation and provides real time indication of system health.:

OPS’s low cyclical error (up to +/-25nm) enables high positioning accuracy (up to +/-3um/m) and smooth velocity control. With linear resolutions of 1µm, 0.5µm, 0.1µm and 50µm, and rotary resolutions of 163k CPR to 3.3M CPR, OPS™ fits many different applications.

Information on the OPS™ Series from MicroE Systems can be viewed at the link below–
http://www.electromate.com/products/?keyword=O.P.S.+Encoders+&d=105570

For further information on this new product or others in our extensive product portfolio, call (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

Motion Control - Electromate-Logo
Visit our Website
Motion Control - Electromate Twitter Link
Motion Control - Electromate Facebook Link

Motion Control – Maxon’s High-Performance MAXPOS 50/5 Controller!

Motion Control- Maxon motor launches the MAXPOS 50/5. This compact EtherCAT Slave unveils unprecedented possibilities as far as precision, dynamics, and synchronization are concerned. It also ensures reliability and durability even under harsh conditions. More than 20 years of experience in motion control have been incorporated into this latest technology in positioning controller.

Maxon motion control MAXPOS Controller

Maxon Logo

Fall River, MA — Motion Control Controller – By their design, the ironless maxon DC brushed motors and brushless (maxon EC) motors are ideal for applications demanding high dynamics and longevity. Typical areas are robotics and applications in the medical industry or in specialized machine manufacturing. In the past when particularly high requirements were called for, the controller used or its limited integration capabilities to the master occasionally imposed limitations due to its inability to keep pace with the high dynamics of the motors. With the new MAXPOS 50/5 motion controller, these core motor properties can now be ideally utilized. Thanks to the latest FPGA (Field Programmable Gate Array) technology, highest control cycle rates can be achieved with minimally short cycle times at the same time. For trajectory planning, sophisticated motion control tasks with a current controller clock speed of 100 kHz and an effective communication cycle time of 100 μs can be achieved with a suitable EtherCAT master. Distributed Clocks Support as well as the endorsement of CoE (CAN Application Layer over EtherCAT) with «Cyclic Synchronous Modes» perfectly suit these purposes. As an alternative, profile-based operating modes for position and velocity are also available. In addition, the outstanding processing power provides field-oriented sinus commutation of brushless motors (maxon EC) up to a speed of 200,000 rpm.

Full connectivity

A multitude of feedback possibilities permit the use of a wide range of permanent magnet-activated DC motors with encoder and brushless motors (maxon EC) with digital Hall sensors and encoders up to 250 Watts. The wide supply voltage range from 10 to 50 VDC and the output power capability of 5 A continuous and 15 A peak current opens a broad application field. Two different encoders can be used simultaneously allowing for dual loop control of the master to compensate for mechanical backlash and elasticity of the drive system. This is ideal for applications with high demand on precision. The spectrum ranges from digital incremental encoders to analog sinus-cosinus incremental encoders up to absolute encoders with SSI, EnDat2.2, or BiSS-C interface. Of course, also galvanically isolated I/Os are on board to enable integration of diverse peripheral components, such as limit or reference switches.

All-around protection and easy operation

The MAXPOS 50/5 positioning controller also comes with extensive protective circuitry against overcurrent, excess temperature, undervoltage and overvoltage, voltage transients, short-circuits in the motor cable as well as loss of feedback signal. Motor and load can be optimally protected with adjustable current limiting.

The newly designed operating concept for the graphical user interface «MAXPOS Studio» together with well-established tools, such as Startup Wizard or automated Regulation Tuning ensures easy and intuitive commissioning. Additional aids include the Diagnostic Wizard for troubleshooting or a freely-configurable data recorder to plot various process data. Plus, to assist the customer in attaining the ideal matched drive system in the shortest possible time, a comprehensive document is provided. The entire configuration can be carried out via USB or Ethernet.

Maxon motion control MAXPOS Controller

Use the Bar Code of go to http://maxpos.maxonmotor.com or more details on MAXPOS 50/5, the new high-performance positioning controller.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

 

LM76’s SLIDE RAIL 2 Featuring Advanced INJECT2 Technology!

Linear Motion Control  - LM76 INJECT2 Technology!  Comp photo

LM76

E. Longmeadow, MA – – Motion Control – Linear Motion – Advanced Linear Block and Rail System – SLIDE RAIL2 is both novel and innovative. Unlike injection molded, plastic-lined block and rail systems, INJECT2 Technology’s unique properties ensure higher loads, 1/2 the coefficient of friction and increased toughness for shock, vibration and contamination. INJECT2 Technology’s low friction, self-lubricating sliding surface guarantees smooth, quiet and contamination proof operation.

Linear Motion Control  - LM76 INJECT2 Technology!  SLIDE RAIL 2 Logo

SLIDE RAIL 2 begins with a machined aluminum carnage block and a ceramic coated aluminum extruded 20mm rail. The carriage and rail are mounted in a fixture and INJECT2 is injected between the block and rail. INJECT2 hardens and the rail and block are separated. No additional machining or bonding is required. INJECT2 penetrates the aluminum block forming a superior, tenacious bond which will not separate!

The benefits of INJECT2 Technology featured in SLIDE RAIL 2 are notable:

  • Self-Lubricating – Anti-Stick Slip
  • Up to 400 Surface Feet a Minute ‘Dependent on Loads
  • High Load/High Compression Strength 19,000 PSI
  • Low Friction .050 – .115
  • Quiet and Smooth Operation
  • Rapid Oscillation
  • Withstands Contaminates, Coolants and Wash-down Chemicals
  • Temperatures to 400F
  • Excellent for Shock & Vibration

Linear Motion Control  - LM76 INJECT2 Technology!  How its made

Linear Motion Control  - LM76 INJECT2 Technology!  Load data

Linear Motion Control  - LM76 INJECT2 Technology! Parallel rails

Linear Motion Control  - LM76 INJECT2 Technology! How to order

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

Linear Focus Actuator Features, 20 mm Clear Optical Path, <50 nanometer Repeatability, and <3 miliseconds Response Time!

Motion Control – Linear Focus Actuator

Forestville, CA –The LFA-2010 Linear Focus Actuator from Equipment Solutions is a high performance compact motion control positioner, specifically developed for optical applications requiring both high precision and high speed positioning over a short to medium stroke.

motion control - miniature components

The LFA-2010 actuator has a 10 mm range of motion with <50 nanometer positioning repeatability, and a small step response of time of <3 milliseconds. This high force, low noise voice coil motor is typically configured with an analog position feedback sensor and can be optionally equipped with a 1um resolution digital quadrature feedback element.

Motion Control – Maxon’s Right Angle Spiroid® Gear!

Maxon Motors Spiroid® Gearhead. Designed to achieve maximum torque with minimal space!

Maxon motion control EC40 motors used onSpaceX Spacecraft Dragon

Maxon Logo

Fall River, MA -Motion Control – Maxon Precision Motors introduces right angle gearheads designed to be configured with maxon’s 22mm and 32mm dc motors. These compact, lightweight and high torque gearheads were developed to transmit power at 90deg in the smallest possible form factor. The Spiroid® technology incorporated in the gearhead design offers a number of performance benefits:

 

  • Extremely high torque transmission
  • High stiffness / Low deflection with large applied loads
  • Back-drivable (4:1 ratio) & Non-back drivable (31:1 ratio) versions
  • Compact size
  • Low backlash
  • Up to 3:1 “gear teeth” contact ratio
  • Quiet operation
  • High Torque to Space Ratio (HTSR) technology

The 22mm and 32mm right angle gearheads are available in either a 4:1 or 31:1 ratio, which may be mounted directly onto many of maxon’s brushed/brushless motors OR configured with different ratios of maxon’s GP22 and GP32 planetary gearheads. This results in a wide range of achievable gear reductions. The motor and gearhead combinations are ideally suited for a variety of applications particularly where an output shaft perpendicular to the motor axis is desired.

Maxon motion control EC40 motors used onSpaceX Spacecraft Dragon

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Maxon Logo
Order Our Catalog

Motion Control – Roll-Slide Mini from LM76

Motion Control – Miniature Linear Slide

Linear Motion Roller Slide Assembly

Motion Control Made Easy Using Maxon EPOS Controllers!

EPOS2 Positioning Controllers support additional Platforms.

Maxon motion control EPOS Positioning Controllers

Maxon Logo

Fall River, MA -Motion Control – The maxon motor EPOS2 motion controllers for DC brushed and brushless motors are enhanced by even more possible fields of applications. Deployment of computer-based drive motion control rather than traditionally used PLC systems are becoming more and more prevalent in practice. To stay ahead of this trend, maxon has updated the EPOS2 libraries to support CANopen interfaces from Kvaser and NI-XNET, in addition to our existing solutions (NI, IXXAT, Vector). In additon, new opportunities unfold for computer platforms with serial communication via USB or RS232 under Windows or Linux. The existing libraries for Intel/AMD (Windows 32/64-Bit, Linux 32-Bit) are further extended with a Linux 64-Bit version. Additional support of 32-Bit ARMv6/v7 solutions allows the broad scale use of trend platforms, such as Raspberry Pi or BeagleBone. True to the principle “Easy-to-use POsitioning System”, simple and fast incorporation into a wide range of solutions with extended, no cost, libraries is supported.

With today’s controller architectures a variety of motion control components from various suppliers are used. Therefore, easy integration into the superior master system plays a crucial role in the success. By means of extensively documented maxon libraries, integration of EPOS2 slave drive controllers takes no time and makes elaborate interface programming obsolete. Customers can fully focus on their main task; the development of their application. A wide range of supported systems permit a selection of the ideally suited master.

For more information on EPOS, maxon motor’s modular positioning controller series, visit http://epos.maxonmotor.com.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Maxon Logo
Order Our Catalog

Motion Control – Comprehensive DC Tachometer Catalog!

Servo2Go - Motion Control ServoTek DC Tachometers

Servo2Go-Logo

Greenville, DE –— Motion Control Literature – The new Servo-Tek Products Company tachometer catalog includes detailed specifications of all Servo-Tek high performance DC tachometers for precision speed control applications.

A Servo-Tek DC tachometer generator provides a convenient and economical means of converting rotational speed into an isolated analog voltage signal suitable for remote indication and control. While the catalog contains information on their most popular models, Servo-Tek also manufacture countless special tach generators.

The catalog also includes:

  • Technical Information
  • Outline Drawings
  • Assembly and Maintenance Information

To view the catalog, Click Here

All ServoTek’s Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Servo2Go-Logo
Twitter Link
Facebook Link
Powered by WordPress | | Designed by: game news | Thanks to spartacus blood and sand and backlinks