Winner announced for LEAP Awards in Mechanical category …

Winner announced for LEAP Awards in Mechanical category …

…and the winner is:

Rolling Motion Industries Traction Drive Technology

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From the judges:  This is a game-changing technology that competitors will be chasing for years to come. Truly impressive performance.”

Last night, at the inaugural LEAP Awards dinner gala in Costa Mesa, Calif., the winning company was announced in the Mechanical Category. The finalists created and incredible mix of mechanical component technology advances.

In the category of Mechanical, the finalists were:

CPC – Colder Products Company
Ultra-Compact LQ2 Quick Disconnects

R+W Coupling Technology
World’s Largest Ball-Detent Safety Coupling

Rolling Motion Industries
Traction Drive Technology

Twin Spring Coupling
TSC500 flexible coupling unit

WITTENSTEIN
Rack Assembly in Minutes, Chipless Pinning with INIRA

…and the winner is:

Rolling Motion Industries
Traction Drive Technology

From RMI (Rolling Motion Industries ):

We offer a new patented technology that is going to be a game changer in many industries. Traction drives have been around for over 100 years, but they were complex and expensive. What we offer is simple and cost-effective. Our technology gives smooth, quiet, efficient and accurate rotation. These offerings solve current problems in the industry, and RMI is the solution. With the use of the most modern CNC equipment and precise tooling at our partner/manufacturer FCS, we can handle any quantity, any size drive, and any application.

Due to the simplistic design of our patented product we are able to penetrate many markets. In most circumstances, a superior product means a much more expensive product, but this is not the case with RMI. Simplicity is the essence of brilliance is a saying and our patented technology sure fits that category. RMI started as a visualization of a new way to get to point B.

This new traction drive from Rolling Motion Industries called the RMI Marmalade includes six moving parts — a cup shaft component, a toroidal shaft component, twin precision-matched bearings for shaft support, one pair of rolling elements between the shaft elements, and engineered traction fluid to help the balls transmit torque. The engineered traction fluid inside the sealed housing works for power transmission and cools and lubricates the drive. A microscopic gap between the rolling elements lets the fluid slip through — but as the fluid squeezes through this microscopic gap, high pressure causes the fluid to temporarily solidify. Then the solid structure of the fluid transmits torque from input to output shaft. Material science has enabled this new traction drive mode of operation. Traditional traction-drive fluids have friction coefficients of 0.05 to 0.06. The new drive employs fluid with coefficients of friction of 0.1 to 0.12 — particularly useful for the transfer of torque through smaller normal forces … even with operation that makes slippage between input and output shafts impossible.

 

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Motion Control – Industrial Grade Optical Encoder from Quantum Devices!

Motion Control Industrial EncodersMotion Control Industrial Encoder

 

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Greenville, DE —-Motion Control Components – Quantum Devices, Inc. Model QDH20 provides an improved feedback solution in applications typically using a standard size 20 package. The QDH20 provides encoder feedback in standard industrial mounting configurations with superb mechanical and environmental protection. Outputs consist of a quadrature A & B with reference pulse Z as a standard feature.

The output can be configured with either the industrial standard 5 to 26 volt OL7272 line driver or open collector outputs. The QDH20 features two heavy-duty bearing sets holding the output shaft, and two more bearings along with an integral flexible spring mount to isolate the working pieces of the encoder from mechanical stresses.

Feature include:

  • 500 kHz Fundamental Frequency Response
  • High Operating Temperature Option (100 C)
  • Resolutions up to 5000 lines per revolution direct read
  • Flange and Servo Mount Options
  • 0.375″ shaft diameter
  • High Noise Immunity

CLICK HERE for more information on the QDH20 Size 20 Industrial Grade Encoder from Quantum Devices.https://www.servo2go.com/suppliers/quantum-devices-inc/

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Measure Very Small Angular Displacements Of Very Small Parts With Low Cost Digital Autocollimator

miniature autocollimater

Forestville, CA,   —  The AC201 2 axis high performance angular displacement Digital Autocollimator System from Equipment Solutions, Inc. is a very compact high precision instrument designed to measure very small angular displacements with high sensitivity over distances to 2.0 in. (5.06 cm). The AC201 Digital Autocollimator is therefore ideal for instrumentation, tooling, and OEM manufacturers with requirements for high precision alignment, flatness, squareness of surfaces in relation to each other, detection of angular movement, shaft straightness, motion control, and other orientation measurements. This rugged and compact 1.0 in. x 1.1 in. x 1.3 in. (2.5 cm x 2.8 cm x 3.3 cm), low cost digital autocollimator can interface with a PC.

The AC201 Digital Autocollimator has an optical angular range of ±344 arc sec (±100 mrad), and a sensitivity of 0.2 arc sec (1.0 µrad).  The laser has a beam diameter of < 0.125 in. (<3 mm) and requiring only a slightly larger reflection surface.  Electrical requirements are: +5.0 VDC @ 30 mA.  The AC201 Digital Autocollimator can be factory configured with one of several different interfaces including Analog, USB, SPI, or quadrature encoder.  The black anodized (per MIL-A-8625C) 6061-T6 Aluminum body has 2x 4-40 mounting holes and integral electronics and connections are via a Nano D9 or USB connector.

Supplied with a Windows® application software and more than 24 ASCII commands for control and operation, the AC201 Digital Autocollimators are able to perform complex data collection and analysis. They are ideal for: Vibration analysis, mechanical and optical alignments, servo control feedback, tip & tilt measurements, settling time and stage damping analysis, and measurements needed in the manufacturing and testing of miniature mirrors and lenses, linear and rotary stages, fiber optic components, robotic components, and medical analytical devices.

Click Here for

  • Specifications
  • Angular Range
  • Interface Drawings
  • Downloads

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

 

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Motion Control – New POSITAL Sensors – Precision Feedback for Collaborative Robots Available from Electromate!

motion control sensors for robotics

 

 

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POSITAL Kit Encoder for Servomotors and Robots 

Vaughan, Ontario, Canada — Motion Control Components — A very exciting development in the area of robotics is the development and growing popularity of so-called collaborative robots, or “cobots”. Cobots, in contrast to traditional industrial robots, are designed to interact with human workers in a shared workspace. They are typically smaller and less powerful than traditional factory robots and are equipped with a variety of proximity sensors, load sensors and other features designed to avoid dangerous collisions between the robots and the people working around them. This focus on safety means that cobots are easier to deploy in a normal factory setting, since they don’t required special fenced off operating areas. Cobots have been used to perform repetitive tasks in light assembly, packaging, materials handling and medical laboratories. Cobots have also been used to help workers avoid direct contact with environments not conducive to direct human interaction, such as high temperature environments, chemically aggressive reagents and toxic pathogens.

Enabling Technologies for the Cobot Revolution

Motion Control robot with POSITAL Sensors

Many cobots are designed to mimic a human arm, with flexible “shoulder”, “elbow” and “wrist” joints. Accurate measurement of the rotary position of these joints is central to enabling the cobots’ control system to keep track of the spatial orientation of all of its moving parts. This is typically provided through rotary encoders mounted in each of the device’s joints.

Encoders measure rotation and return a digital signal that reports the angle of rotation (absolute encoders) or rate of motion (incremental encoders) to the control system. The ‘right’ encoders for cobots need to be accurate, reliable, and compact, with excellent dynamic response characteristics. They also need to be reasonably priced. POSITAL-FRABA has responded to this challenge by developing new sensing technologies – such as magnetic and capacitive rotary encoders – that provide cobot manufacturers vital feedback for closed-loop control systems. In order to ensure that these devices meet the needs of cobot builders, POSITAL-FRABA offers products with a wide range of performance characteristics, communications interfaces and physical configurations.

POSITAL‘s kit encoders offer a unique combination of accuracy, reliability and cost efficiency. Absolute measurement versions provide 17 bit electrical resolution and multiturn position measurements with a range of more than one million revolutions.

  • Electrical Resolution: Up to 17 Bit, Multiturn: Up to 32 Bit
  • Accuracy: 0.1°
  • Compact Size: 36 mm diameter, 24.2 mm Height
  • Operating Temperature: -40 to +105°C
  • Auto Calibration − No Complex Equipment
  • Extensive Diagnostic Coverage
  • Various Programmable Parameters
  • kit_render_001

Motion Control Sensors for Robotics

 

Advantages

POSITAL’s contact free measurement technology has no moving parts and is highly resistant to shock and vibration. POSITAL’s kit encoders are available with several non-proprietary electrical interfaces including BISS and SSI for absolute measurements. Additional protocols based on the RS485 interface can be implemented.

  • Absolute Multiturn & Incremental Interface
  • Electrical Interface: BiSS C, BiSS Line, SSI, RS485
  • No Battery – No Maintenance
  • No Ball Bearings & Compact Design
  • Insensitive to Dust and Moisture
  • High Shock and Vibration Resistance

Upgrade Your Existing Motion Control Application

Making your transition from incremental to absolute position sensing easy, POSITAL provides a full line of versions that are mechanical drop in replacement for common US Digital and Broadcom (Avago) incremental kit models.

  • Same Footprints as E5 and HEDS-5500 Models
  • Various Hub Diameters from 4 mm to 10 mm (and 1/4 to 3/8 inch)
  • Identical Assembly Procedure – No Training Required
  • Magnetic Technology Which Is Generally More Robust Than Optical
  • Improved Connectivity via M12 Connector Additional Available

CLICK HERE for additional information about POSITAL Kit Encoder for Servomotors and Robots.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control – Maxon Launches Additional EtherCAT Motion Controllers!

Motion Control – Miniature Motion Controllers

Maxon Motor – “The EPOS4 product family is now complete.”

Motion Control etherCAT Miniature Controller

motion control - maxon motorFall River, MA — Motion Control Components – With the EPOS4 series, maxon is offering a reliable and extremely versatile platform of high-performance motion controllers. It addresses the needs of system integrators and fulfills the requirements of a variety of applications, such as industrial automation, apparatus engineering, and robotics. The platform is now being complemented with two new Compact EtherCAT models.

Motion Control – High Precision, Low Profile, Compact 100 mm Motorized Rotary Stage Available from OES!

motion control OES Rotary Stage

 

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Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) now offers a high precision, low profile, compact motorized rotary stage, the AY110-100-SC. This precision stage is just 1.772 in. (45 mm) high and the foot print is only 4.764 in. by 6.693 in. (121 mm by 170 mm). The stage has a pattern of threaded mounting holes in the rotary table and holes in the base for easy integration into new and existing applications. The diameter of the table is 3.937 in. (100 mm) and the range of travel of the AY110-100-SC Rotary Stage is a full 360o and it is capable of continuous rotation. The table is driven by a 180:1 worm gear at up to 14o per second and has a resolution of 0.0001o with a 10 micro-step per step stepper motor driver. The stage is also available with a servo motor and optical encoder. When configured with the standard stepper motor there is a knob for manual adjustment which can be replaced with an optical encoder for precision position verification

The low cost, low profile AY110-100-SC rotary stage features a parallelism of 80 microns, a backlash of 0.0005o, surface roundness of 15 microns, positional accuracy of 0.001o, and a transmission deviation of 5 microns making it ideal for: Microscopy, laser positioning and machining, inspection, assembly, testing, and other critical applications. This black anodized stage has a load capacity of 99 lbs (45Kg) and there is an indicator scale for visual sighting of the angle of rotation. The stage can be ordered plug-and-play with a fully compatible controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control – IP65 Integrated Stepper Motors Available from Servo2Go!

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Greenville, DE —-Motion Control – Applied Motion’s SWM integrated steppers are IP65 rated drive+motor units, fusing step motor and drive components into a single splashproof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The motion control SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant.

Features include:

  • Torque to 340 oz-in
  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

CLICK HERE Here for information on these IP65 Integrated Steppers

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – New High Precision, Low Profile XY Open Aperture Stage Features 1 Micron Resolution and 2 Micron Repeatability!

motion control open aperture xy stage

 

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Van Nuys, CA – — Motion Control – OES (Optimal-Engineering Systems, Inc.) has added a new, high precision open aperture stage to it’s expanding line of precision XY stages. The AU200-100×100 stage is a low profile stage measuring just 80 mm (3.150 in.) high with a compact footprint (including the motors) of 348 mm x 348 mm (13.701 in. x 13.701 in.) The linear travel of the X and Y axes is 100mm x 100mm (3.937 in. x 3.937 in.), and the resolution of each axis is 20 microns (non-micro-step) or 1 micron (20 micro-steps per step motor driver in use), repeatability is 2 microns, and the positional accuracy is 3 microns. The stages have preloaded V-groove and crossed roller bearings and ground 4 mm per-turn lead screws having just 2 microns of backlash, all contributing to the high precision and stiffness of the AU200-100×100 Stage. Designed for applications such as: Laser drilling, machining, medical, industrial, semiconductor handling, testing, scanning, alignment, assembly, and optical applications, this compact, low profile black anodized aluminum XY stage is easy to integrate into new or existing systems.

The XY stage’s table measures 300 mm x 300 mm (11.811 in x 11.811 in.) and the open aperture measures 188 mm x 188 mm (7.402 in. x 7.402 in.). A recessed mounting and precision pattern of drilled and threaded mounting holes facilitate the alignment of tooling or fixtures. Additionally, solid tooling plates are available for custom and interchangeable applications.

The standard two-phase (1.8 degree) stepper motors have knobs for manual adjustments of each axis of the stage, however, the knobs can be replaced with incremental encoders for position verification. As an option, servo motors and compatible motion controllers are also available from OES, or the AU200-100×100 Stage can be ordered as a complete plug-and-play motion control system.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control – Maxon’s New EPOS Programmable Smart Drive/Controller – “Positioning Made Easy” are Available from Electromate!

Motion Control EPOS Controllers

 

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Vaughan, Ontario, Canada — Motion Control Components — EPOS is a modular, digital positioning controller by maxon motor. It is suitable for controlling permanent magnet-activated motors with encoders in a range of 1 to 1050 W continuous output power. The wide range of operating modes, as well as various command interfaces, make it versatile for use in many different drive systems in the fields of automation technology and mechatronics

With the EPOS4 Compact 50/8 EtherCAT and EPOS4 Compact 50/15 EtherCAT, maxon launches the first compact devices compatible with the fast industrial Ethernet connection EtherCAT. The fully integrated, plug-and-play positioning controller in a compact design is perfectly suited for use in networks with cycle times up to 1 ms.

Powerhouse with excellent control characteristics

The functionality, operation, software, and accessories of the new controllers are derived directly from existing products in the EPOS4 range. The devices are suitable for use with both brushed DC and brushless EC motors (BLDC) and come with comprehensive feedback options such as Hall sensors, as well as incremental and SSI absolute encoders. State-of-the art concepts such as FOC, feed forward, and observer control allow optimal control in a wide variety of applications.

Comprehensive functional scope and easy operation

The existing digital and analog inputs and outputs are freely configurable and ideally matched to the numerous functions and operating modes of CiA-402 positioning controllers. Products are set up using the EPOS Studio graphical user interface (Version 3.4 and higher) for Windows PCs. In addition to the intuitive commissioning software, Windows DLL and Linux Shared Objects libraries are freely available to make integration into a wide variety of master systems as easy as possible.

Motion Control - Maxon EPOS Controllers
Electromate offers Maxon EPOS Controllers

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control Application- Maxon Is A Part of NASA’s InSight Mission!

Swiss motor ventures deep under the surface of Mars.

 

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Fall River, MA — Motion Control Components Application – The InSight probe landed on Mars to shed new light on the formation of rocky planets. The mission entails driving a measuring probe five meters deep into the Martian ground. maxon engineers pulled out all the stops to make their motor fit for the job.

Tension was mounting among fans of space exploration, as the robotic InSight probe landed on Mars on November 26. If all goes according to plan, the stationary lander will proceed to carry out various measurements over a period of two years and provide important insights into Mars and the formation of Earth. The mission is being conducted by the Jet Propulsion Laboratory (JPL) for NASA.

 

Motor rams penetrometer 5 meters deep into the ground

DC motors from the Obwalden-based drive specialist maxon motor are also on board. A compact motor-gearhead combination with a diameter of 22 millimeters is used in the HP3 probe developed by the German Aerospace Center (DLR). It is designed to determine the temperature profile of the planet. Specifically, the maxon drive is located in a rod-shaped penetrometer, nicknamed “the Mole” by the developers. This penetrometer is autonomously driven five meters into the ground. To achieve this, the motor tensions a spring with each revolution. The spring then releases with great force, executing a powerful downward punch. In this way, the “Mole” gradually burrows downwards – over a period of several weeks, pulling along a cable that is equipped with sensors to help the researchers determine the thermal state of the interior of Mars and draw conclusions about its origin. Since Mars is a rocky planet like Earth, the scientific results may also help gain a better understanding of our own planet.

Special solution for more than 400 g

Mars is not a very friendly environment for technology. Nonetheless, more than a hundred maxon drives have already proven their worth on the Red Planet. The current InSight mission, however, posed additional challenges for the Swiss engineers. To efficiently drive the penetrometer into the ground, the DC motor needs to withstand forces in excess of 400 g – and more than 100,000 times. It took a number of variations and failed tests to find the right solution. The result is a standard DCX 22 motor, greatly modified with additional welding rings, bearing welds and specially shortened brushes. The utilized GP 22 HD gearhead, on the other hand, only needed Mars-specific lubrication.

Say hello to an old acquaintance

The InSight probe is powered by two solar panels for the duration of its mission. To save costs, JPL repurposed designs from the successful Phoenix mission, using a maxon DC motor developed some time ago to extend the solar panels. This type of motor, an RE 25, has ensured that NASA’s Opportunity rover has been active on Mars for more than 14 years (even if it is currently in deep sleep due to a sandstorm). Thus, two generations of maxon drives come together in the InSight robot probe to jointly contribute to the mission’s success.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – 35mm diameter CBL35C Programmable Electric Moving Coil Servo Actuator Available from Electromate!

 

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With outer diameters of only 43mm to 90 mm, these frameless brushless servo motors are extremely compact. 

 

Vaughan, Ontario, Canada — Motion Control Components — Introducing the 35mm diameter CBL35C electric cylinder with built-in controller from SMAC Corporation. With its built-in controller, the CBL35C controls force, position and velocity and features simple installation.

Ideal for applications with limited space but requiring accurate control, the CBL35C provides significantly longer life, programmability, high speed, accuracy, and energy efficiency while remaining price-competitive.

The new CBL35C series also enables the direct replacement of existing pneumatic cylinders and retrofits without any machine modifications required.

It‘s Graphical User Interface allows for easy straightforward setup of parameters and permits the user to change product profiles on the fly thereby improving factory uptime.

Features:

  • Built-in controller
  • Programmable position, velocity and force
  • Long life expectancy over 100 million cycles
  • Airless and quiet operation
  • Graphical User Interface is available for simple set-up
  • Space saving

Specifications:

  • Dimensions [mm]: Ø35 x 135 – 217(depending on stroke)
  • Stroke [mm]: 10, 25 (+1/-0)
  • Acceleration[G]: up to 50 (zero payload)
  • Peak Force [N]: up to 61
  • Encoder Resolution [µm]: 5 (standard) 1 & 0.1 (Options)
  • SMAC’s Patented: ‘Soft-Land’ Technology

CLICK HERE Additional information on SMAC’s CBL35C Programmable Electric Moving Coil Servo Actuator

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Dyadic actuators are compact mechatronic cylinders that feature a motor, encoder, drive & actuator in one integral package!

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Greenville, DE —-Motion Control Components – Servo2Go.com has just added remarkable new additions to its broad range of cost-effective 24V electric linear actuators from Dyadic Systems. The SCN6 series actuators are compact yet powerful integrated mechatronic cylinders that feature a motor, encoder, drive and actuator in one integral package.

Dyadic Systems has developed the linear actuator drive mechanism such that the screw and nut are optimized for high accuracy, long life and low cost while delivering high speed and peak thrust. This blend of low-cost and high performance could only have been realized by the advanced technology of Dyadic Systems. These new product concepts give engineers a wider range of options to eliminate over-design.

SCN6 series Mechatronics Cylinders are available in strokelengths to 300mm and 500N (51kgf) maximum thrust and are constructed using an extruded aluminum body with 303 stainless for the shaft and rod tip. Actuators can easily be operated via 24VDC signals from PLCs or relays, and can be connected in networks of up to 16 axes. Servo Actuators from Dyadic feature:

  • Teach pendant, PLC pendant or PC Tool Kit programmable
  • +-0.1mm repeatability
  • 0.3mm backlash
  • 50-300mm stroke versions
  • Up to 200mm/sec max. speed
  • 16 discrete position program capacity
  • IP40 sealed, with optional IP54 sealing
  • Electric actuators – programmable in 15 minutes!
  • The SCN6 starts from only $465 US/ea!
  • Moves can be relative, absolute, force controlled, and more
  • All actuators run on 24VDC – easy to connect to your existing power supply!
  • Air cylinder replacement mode and move sequencing available in the cylinder!

For More for more information on the SCN6 Actuator from Dyadic Systems CLICK HERE!

Be Sure to visit the NEW Servo2Go Website! http://www.Servo2Go.com

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – Maxon’s HPSC (High Performance Sensorless Control!)

Motion Control – Maxon’s HPSC (High Performance Sensorless Control!)

Maxon motor introduces HPSC sensorless speed and torque with compact wiring and slim design

motion control sensorless controller

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Fall River, MA — Motion Control Components – Miniature – Maxon Motor has developed a sensorless speed and torque control solution called “HPSC”. This new technology allows FOC (field oriented control) for brushless motors without sensors from full stop to full speed under load. This HPSC uses a sophisticated signal injection algorithm which precisely determines the rotor position for a smooth startup each and every time.

  • Low noise, No vibrations
  • Maximum power efficiency
  • Robust and reliable

This system contains an HPSC module 24/5 – dimension and power range can be adapted if required. The firmware of the module may be customized for every drive system. HPSC is a custom made solution ideal for surgical systems, fluid delivery systems, rehabilitation & prosthetics. Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Ultra Flat Zero Backlash Gearheads from Harmonic Drive® Available from Electromate!

Motion Control - Electromate offers Ultra Flat Harmonic Drive

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Vaughan, Ontario, Canada — Motion Control Components — New CSF-2UP Mini Gearheads from Harmonic Drive® are ideally suited for small robots or equipment that require an ultra-compact solution. These new models are lightweight and extremely flat.

Thanks to a cross roller bearing used at the output flange, the motion control CSF-2UP gearheads offer high-moment stiffness.

CLICK HERE to view more information on the CSF-2UP Mini Gearheads from Harmonic Drive.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Powerful Microstepping Drive from Servo2Go!

Applied Motion’s powerful stepper drive costs the same as a competitors drive without a built-in power supply!

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Greenville, DE –— The Motion Control STAC5 microstepping drive provides up to 5 amps per phase from a high bus voltage with sophisticated current control, delivering high torque over a board range of speeds. An advanced anti-resonance algorithm with electronic damping allows for maximum torque utilization and fast settling times.

The STAC5 microstepping drive is available in 120VAC and 220VAC versions, both housed in a compact package.

Applied Motion’s powerful stepper drive costs the same as a competitors drive without a built-in power supply, and features……

  • High performance
  • Built-in power supply & regeneration clamp
  • 120 and 220 VAC models
  • Accepts pulse & direction, streaming commands, stored programming
  • 10/100 MBit Ethernet & EtherNet/IP
  • Advanced anti-resonance
  • Matching high performance motors

All Motion Control STAC5 models include 100Mbit Ethernet communication. The Ethernet interface is used to configure the STAC5 and motor, and also supports the SCL and Q languages over standard Ethernet cabling, addressing and protocols.There are 3 control options available with the STAC5 stepper drives: S, Q and IP.

T• “S” drives can operate in pulse & direction, velocity, and streaming serial (SCL) control modes. To select the control mode, as well as to setup the motor and configure other drive parameters, use the ST Configurator™ software.

• “Q” drives can operate in all of the same control modes as an S drive, plus they have the ability to run stand-alone Q programs stored in non-volatile memory. Q programs are created using the Q Programmer™ software, which provides multi-tasking, math functions, conditional processing, data register manipulation, and more features in a robust yet simple text-based programming language. Like S drives, Q drives must first be setup and configured using the ST Configurator™ software.

• “IP” drives come with built-in EtherNet/IP network communications, the widely used industrial protocol for manufacturing automation applications. With EtherNet/IP users can control, configure and query the drive using an open, standards-based, industrial Ethernet connection at speeds up to 100 MBits/sec. The STAC5-IP drives run all of the same control modes as STAC5-Q drives, with the addition that all drive features can be accessed over EtherNet/IP, including more than 100 commands and 130 registers for controlling motion, I/O, configuration, polling, math, register manipulation, and Q programming. STAC5-IP drives are setup and configured using ST Configurator™, and Q programs are created using Q Programmer™.

An encoder feedback option provides position verification, stall detection and/or stall prevention. Applied Motion’s proprietary stall prevention algorithm monitors rotor lag and automatically reduces speed or acceleration to avoid motor stalls, allowing 100% torque utilization. high torque. These are three-phase brushless motors with hall signals for commutation and velocity loop feedback.

The STAC5 can be purchased with a wide range of high torque step motors, optimized for use with the drive. Three lengths of HT23 are available in single and double shaft configurations: HT23-552, HT23-553 and HT23-554, with holding torque ranging from 84 to 255 ounce-inches. Three lengths of HT34 are also available in single and double shaft configurations: HT34-495, HT34-496 and HT34-497, with holding torque ranging from 550 to 1700 ounce-inches.

For more information on the STAC5 Stepper Drives from Applied Motion Products, click on the link below —

https://www.servo2go.com/product.php?ID=105241&cat

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-02401- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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5 Micron Resolution, Zero Backlash, Zero Cogging, High Speed Direct Drive Linear Motor With Integrated Encoder!

Motion Control – Electric Cylinder

motion control - electric cylinder
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Van Nuys, CA – Motion Control – Components – Moticont has added another linear motor to its SDLM Series of high speed direct drive linear motors which are also know as Electric Cylinders. The SDLM-051-095-01-05 is a powerful, compact linear actuator measuring just 2.00 in. (50.8 mm) in diameter and 3.75 in. (95.3 mm) long. It has a 1.0 in. (25.4 mm) stroke and features a resolution of 5 microns (0.000197 in.).

Motion Control – Highly Efficient 2 Way Traction Drives Reduce Motor Torque Ripple up to 84%!

North Babylon, NY – Motion Control Components – Rolling Motion Industries (RMI) has released two new traction drives. The MAR-17-2-2.1 Traction Drive and the MAR-23-2-2.1 Traction Drive. These highly efficient 2-Way gearless traction drives with only six moving parts use an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12. The MAR-17-2-2.1 and MAR-23-2-2.1 Traction Drives have demonstrated an up to 84% reduction in motor torque ripple when measured at the output shaft of the motor and then measures at the output shaft of the traction drive. The MAR17-2-2.1 Traction Drive is designed for speeds to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-2-2.1 Traction Drive is rated for 3600 rpm with 20 to 30 in/lbs of torque.

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Having no metal to metal contact these compact, high efficiency drives generate up to 72% less heat after 24 hours of continuous operation, and these permanently lubricated traction drives typically last three times longer than conventional gearboxes, They also create up to 38% lower dB at 3000 rpm than conventional gearboxes which is less than a typical home appliance. Even though there is no metal to metal contact there is no slippage or lost motion between the input and output shafts.

Operating at temperatures that are lower than a motor’s, with low vibration, and no torque losses from 10 to 3000 rpm, these traction drives permit a motor to operate at peak efficiency. Applications for these 2-Way traction drives which can operate in explosive environments (ie. zone 1 and 21) include: Medical (including patient handling), pharmaceuticals, wafer handling, robotics, conveyers, sorting, pumps, assembly, battery operated vehicles, and other power transmission and motion applications.

These revolutionary drives are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these drives can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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Motion Control – Planetary Robotic Gearbox Available from Electromate!

Motion Control – Planetary Robotic Gearbox

motion control planetary gearbox

 

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Patented design guarantees that backlash will not increase over the life time of the gearbox 

Vaughan, Ontario, Canada — Motion Control Components — The GPL-V (shaft) and GPL-H (hollow) are our lowest backlash (≤ 0.1 arc minute ) planetary gearboxes for horizontal and vertical robotic applications. A patented design guarantees that the backlash will not increase over the life time of the gearbox. Very high tilting rigidity results in excellent positioning accuracy with a rated 20,000 hours which is over 3x longer than comparable gearboxes in the market.

The noise level of 65dB compared to 69dB of comparable models makes it ideal for MRI applications where low noise levels are critical.

The efficiency is over 90% compared to 70 – 80% of other models allowing for lower power consumption which could result in choosing a smaller motor.

Features include:

  • Zero Backlash (< 0.1arcmin)
  • High torsional rigidity, torque density, and accuracy
  • Torque range from 400-3,000Nm
  • 90% Efficiency
  • 65 dB noise level
  • 20,000 hour service life
  • Compact design
  • Flange and Hollow output designs
  • Right Angle versions
  • 7 Frame sizes from 180-330mm
  • Subassembly and Fully Enclosed versions
  • Ratios from 40-200
  • No maintenance.

CLICK HERE for additional information on the GAM Robotic Planetary Gearboxes.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – High Precision, Low Profile, Motorized, Ball Bearing Linear Guide Stages!

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Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) offers two series of low cost, low profile, motorized ball bearing linear guide (profile rail) positioning stages. The AQ140 Series and the AQ150 Series of linear stages are available off-the-shelf in travel lengths of: 50 mm (1.969 in), 100 mm (3.937 in), 150 mm (5.905 in), 200 mm (7.874 in), 300 mm (11.811 in), 400 mm (15.748 in), 500 mm (19.685 in). These 2 µ resolution stages (achieved with a 10 micro-steps per step stepper motor driver) are ideal for: Laser machining, testing, pick-and-place, inspection, sorting, wafer handling, semiconductor, assembly, metrology, and photonics in industrial, laboratory, and medical applications.

The tables, depending on length of travel, measure 120 x 120 mm (4.73 in x 4.73 in.), 150 x 150 mm (5.90 in x 5.90 in.) and 160 x160 mm (6.30 in x 6.30 in.) The AQ150 Series has top and side rail covers. Featuring a 4 mm per turn, precision 2 µ backlash lead screw, typical performance specifications of the AQ140 and AQ150 linear stages include: repeatability of 5 µ, positional accuracy 8 µ, straightness 6 µ, driving parallelism 15 µ, pitching 25 arc seconds, and deflection 25 arc seconds.

Constructed of aluminum and black anodized, these stages can handle loads to 30 kg (66 lbs.) and 50 kg (110 lbs.). These low profile stages can easily be ordered in an XY or XYZ configuration. There is a knob on the back of the motor for manual adjustments or it can be replaced with an encoder. An optional servo motor, encoder, and brake are also available. These compact linear stages are easily integrated into new and existing systems and are available as with complete plug-and-play systems or with a plug-in motor driver. For details concerning each stage in the series please go to http://oesincorp.com/motorized-linear-stages/low-cost-series/index.htm

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Advanced Manufacturing and Materials Have Made an Innovative, Highly Efficient Traction Drive Possible!

 

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North Babylon, NY – Rolling Motion Industries (RMI) has released two high efficiency traction drives. The MAR-17-1-2.1 Traction Drive and the MAR-23-1-2.1 Traction Drive. These are 1-Way traction drives with only six moving parts and use an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12. These traction drives typically last three times longer than conventional gearboxes and with no metal to metal contact these high efficiency drives generate up to 72% less heat after 24 hours of continuous operation, Additionally they create up to 38% lower dB at 3000 rpm (less than a home refrigerator) than conventional gearboxes. Even though there is no metal to metal contact there is no slippage or lost motion between the input and output shafts.

The MAR17-1-2.1 Traction Drive is designed for speeds to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-1-2.1 Traction Drive is rated for 3600 rpm with 20 to 30 in/lbs of torque. Operating at temperatures that are lower than a motor’s, with low vibration, and no torque losses from 10 to 3000 rpm, these traction drives permit a motor to operate at peak efficiency. Applications for these 1-Way traction drives which can operate in explosive environments (ie. zone 1 and 21) include: Pumps, blowers, fans, turbo and super chargers, conveyers, HVAC systems, medical applications, and other power transmission and motion applications.

These revolutionary drives are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these drives can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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