Category Archives: XY Stages

Motion Control – Dual Axis Cross Roller Bearing Voice Coil Stage Features 200 Nanometers Positioning Repeatability!

Motion Control – Stage Features 200 Nanometers Repeatability!

motion cotrol - miniature xy stage
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Forestville, CA, – — The motion control – VCS-XY1010 Dual Axis Voice Coil Stage: Cross roller bearing guidance system; Reaction force cancellation system; 10mm of linear motion each axis; 35 G’s acceleration, no load; 200 nanometers positioning repeatability; Non-contact electro-optic position sensor; Direct SCA814 Servo Controlled Amplifier compatibility; 38 x 251 x 254mm, 1120 grams.

Motion Control – High Precision, XAB Triple-Axis (2 Goniometers and X-Axis) Stage Available from OES!

Motion Control –  Triple-Axis Stage!

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Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) offers a very low cost solution for the precise measurement of compound angles or the rotation of an object to precise angular positions.

The XAB-050-XX-01 integrates a two-axis Alpha-Beta goniometer on top of a single-axis linear actuator. The Beta-axis has a travel range of +/- 15 degrees with a rotation height of 50 +/- 0.2 mm.

Motion Control – Low Cost 1, 2, 3, and 4 ADAGIO Axis Stepper Motor Motion Control Systems Available from Optimal Engineering Systems, Inc. (OES)!

Motion Control – Stepper Motor Motion Control Systems

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Van Nuys, CA – — Motion Control – To complement the Optimal Engineering Systems’ (OES) expanding line of single and multi-axis motion control stages, OES has added the ADAGIO-X-STPR Series of Motion Control Systems. The tables, depending on length of travel, measure 120 x 120 mm (4.73 in x 4.73 in.), 150 x 150 mm (5.90 in x 5.90 in.) and 160 x160 mm (6.30 in x 6.30 in.) The AQ150 Series has top and side rail covers. Featuring a 4 mm per turn, precision 2 µ backlash lead screw, typical performance specifications of the AQ140 and AQ150 linear stages include: repeatability of 5 µ, positional accuracy 8 µ, straightness 6 µ, driving parallelism 15 µ, pitching 25 arc seconds, and deflection 25 arc seconds.

Motion Control – Rotational Voice Coil Stage quickly and repeatably steers an optical beam with a diameter of up to 25 millimeters over 90° with 25 microradians of resolution!

Motion Control – Rotational Voice Coil Stage

Quickly and repeatably steer an optical beam with a diameter of up to 25 millimeters over 90° with 25 microradians of resolution!

RVC-9025 Rotational Voice Coil Stage: Up to 25mm wide mirror; Controllable positioning over +/-45 degree optical; 5 arcsec (25 microradians) optical position repeatability; 1 degree optical step-and-settle in less than 5ms; Fully integrated servo controller; USB 2.0 and auxilary user electrical interfaces; X 58 x 28 x 21 millimeters, 30 grams

motion control - miniature stages

Forestville, CA – The RVC-9025 Rotational Voice Coil Stage provides a means to quickly and accurately set an angular position. The frequency is factory adjusted to customer specifications during the manufacturing process. Amplitude of the resonating mirror can be adjusted through either an analog input voltage or the USB interface.

motion control - miniature components

An optional high-resolution position feedback sensor can be monitored by an analog output signal on the User Connector. The RS-25 Resonant Scanner can also be configured with a high-resolution 16-bit Analog to Digital Converter to quickly sample and report the mirror position at any moment if the position sensor is included.

Motion Control – Open Aperture XY Stages from OES Feature: High Resolution and High Repeatability!

Motion Control – Open Aperture XY Stages!

motion control- xy stages

Van Nuys, CA – — Motion Control – Two new high resolution, high repeatability XY stages have been released by Optimal Engineering Systems, Inc. (OES). The AU200-15×15-01 Motorized Stage (pictured) and the AU200-15×15-04 Motorized Stage are powered by Two-Phase Stepper Motors and have high 0.25 micron resolution and high 1.5 micron repeatability.

motion control - OES

The AU200-15×15-04 stage includes Quadrature encoders for position verification. Both stages have a large 3.54 in. x 3.54 in. (90 mm x 90 mm) platform with large open aperture and feature standard 1 mm-per-turn ground lead screws, and precision V-grove and Cross Roller guides.

Motion Control – Low Cost, Long Range of Travel, High Precision, Low Profile, Motorized, Profile Rail Linear Guide Stages Are Available from OES

Motion Control – Profile Rail Stages

motion control - linear stages


motion control -oesVan Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) has added five new profile single axis positioning stages to their AQ150 Series of linear stages. Available off-the-shelf in travel lengths of: 600 mm (23.622 in.), 700 mm (27.559 in.), 800 mm (31.496 in.), 900 mm (35.433 in.), and 1000 mm ( 39.370 in.), these stages are available with either a Two-Phase Stepper Motor or with a Three-Phase Brushless Motor with a Quadrature Incremental Optical Encoder.

Motion Control – Moticont Adds 1 Inch Stroke, Direct Drive Linear Actuator to Their Patented SDLM Series of Electric Cylinders!

Motion Control –  Electric Cylinders!

motion control - electric Cylinder


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Van Nuys, CA — Motion Control – The SDLM Series of Electric Cylinders from Moticont now includes a 1.0 inch (25.4 mm) stroke actuator in their compact 0.750 in. (19.1 mm) diameter series of linear actuators. The new SDLM-019-095-01-01 actuator features a continuous force of 6.8 oz (1.9 N) and a peak force of 21.6 oz (6.0 N). A precision linear optical quadrature encoder is integrated and protected inside the actuator housing.

Motion Control – Electric Cylinder from Moticont Has Zero Cogging and High Throughput!

Motion Control – Electric Cylinder Has Zero Cogging

 

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Van Nuys, CA — Motion Control – Moticont has added another non-commutated linear actuator to its DDLM series of low cost actuators.

The 0.125 in. (3.2 mm) diameter shaft has an internal thread on each end, a total of length of 4.960 in (126.0 mm), and extends 1.585 in. (40.3 mm) past the mounting end of the actuator. The shaft extends thru the 3/8-32 UNF x 0.250 (6.4 mm) long threaded studs at each end of the housing which can be used for mounting the DDL-019-070-01 linear actuator. Long life plain linear bearings support the internal shaft at both end of the actuator.

Motion Control – Miniature Size, High Precision, Hollow Core, 39 mm Diameter Rotary Stage from Optimal Engineering Systems, Inc. (OES)!

Motion Control – Miniature Hollow Core Rotary Stage

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motion control - OESVan Nuys, CA – Motion Control – Optimal Engineering Systems, Inc. (OES) has introduced a high precision, low profile, miniature size rotary table, the AR39-AH. This high precision miniature size rotary stage is just 35 mm (1.378 in.) high and the footprint including the standard 2-phase 1.8 degree stepper motor is only 58 mm (2.283 in) by 100.5 mm (3.957 in ). The table has a precision pattern of 6 8-M2x4L threaded mounting holes in the rotary table for fixtures or tooling, and an 8 mm (0.315 in) diameter through hole. Countersunk holes in the base allow for easy unobstructed integration into new and existing applications. The diameter of the AR39-AH Miniature Rotary Table is 39 mm (1.535 in.) and range of travel is a full 360 degrees of continuous rotation.

Motion Control – Parallelogram Voice Coil Positioning Stage Is a Complete Positioning System!

Motion Contol – High Performance Parallelogram Voice Coil Positioning Stage

motion control - miniature stage

Forestville, CA – Motion Control Components – The PVS-5.5 Parallelogram Voice Coil Stage from Equipment Solutions is a complete, compact high performance positioning system. This compact stage (37mm x 31 mm x 32 mm) weighing just 70 grams features a 5 mm clear aperture through the center of the motor and the friction free, flexure linking system.

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Non-linearity is <±0.5% throughout the stages 5 mm range of motion. PVS-5.5 Parallelogram Voice Coil Stage is ideal for optical focusing and micropositioning applications such as: Semiconductor, medical, optical testing, scanning microscopy, circuit board assembly, and micro manufacturing.

Motion Control – 1.25 Inch Stroke Linear Voice Coil Motor Tolerates Tilting and Misalignment is available from Moticont!

Motion Control – Linear Voice Coil Motor Tolerates Tilting

motion control - voice coil motors


motion control - moticontVan Nuys, CA — Motion Control – Moticont has added a new 1.25 in (31.8 mm) stroke linear DC motor to its series of LVCM Linear Voice Coil Motors. The new LVCM-051-051-06 Linear Voice Coil Motor has been designed with a larger radial air gap to tolerate the tilting and misalignment that can be experienced when clamping out of parallel objects or moving off-center loads. This compact linear motor is 2.000 in (50.8 mm) in dia. with a 2.00 in. (50.8 mm) long housing and at mid stroke is just 2.88 in. (73.0 mm). 
Peak force is 9.5 lb (42.2N) at a 10% duty cycle and continuous force is 3.0 lb (13.3 N). Features of this low inertia, high acceleration / deceleration, clean, efficient, zero cogging, brushless voice coil servo motor makes it ideal for: Sorting, packaging, sampling, work holding and clamping, laser machining and drilling, wafer handling, and medical and pharmaceutical applications.

Motion Control – High Performance Parallelogram Voice Coil Positioning Stage From Equipment Solutions Is a Complete Positioning System!

Motion Contol – High Performance Parallelogram Voice Coil Positioning Stage

motion control - miniature stage

Forestville, CA – Motion Control Components – The PVS-5.5 Parallelogram Voice Coil Stage from Equipment Solutions is a complete, compact high performance positioning system. This compact stage (37mm x 31 mm x 32 mm) weighing just 70 grams features a 5 mm clear aperture through the center of the motor and the friction free, flexure linking system.

motion control - equipment solutions

Non-linearity is <±0.5% throughout the stages 5 mm range of motion. PVS-5.5 Parallelogram Voice Coil Stage is ideal for optical focusing and micropositioning applications such as: Semiconductor, medical, optical testing, scanning microscopy, circuit board assembly, and micro manufacturing.

Motion Control – Case Study: Precision Ground Ball Screw Drives Universal Pipetting Module!

Motion Control Case Study – Pipetting

COVID-19 Testing / Sampling Applications

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Reaching New Levels of Speed, Lifetime, and Force Sensitivity

Woburn, MA –Motion Control Components Ball Screws – Case Study –

Situation:

In the area of automated laboratory equipment, servo-controlled pipetting modules are a key component of high-throughput systems. A major, global OEM had been using an off-the-shelf linear actuator to drive the pipette. This actuator had a limited range of capability in terms of speed, positioning accuracy, and force sensitivity. Although it met the minimum technical requirements and was cost-effective, engineers soon were asked to push performance to the next level.

 

Challenge:

The company decided to develop a next-generation system. Throughput was essential, as it wanted to target the largest hospitals and laboratories handling tens of thousands of samples annually. The pipetting module also needed to have enhanced flexibility to support a greater variety of operations. It should allow for a wider range of speeds and be highly accurate in both positioning and bottom-finding. Engineers were also tasked with achieving a 10-year lifetime with little or no maintenance. This high lifetime was critical because their business model included free field service. To meet these new requirements, the actuator would have to be redesigned. In particular, the bearing configuration did not support the required accuracy and sensitivity. The supplier was unwilling to modify its design. Company engineers realized that they would have to design a custom actuator.

Resolution:

They came to Steinmeyer for a precision ground ball screw. They knew that Steinmeyer had world-class quality and a very wide selection of miniature screw sizes. For this project, they were able to consider shaft diameters of 5mm or 6mm, with pitch down to 0.5mm! They selected a 6mm screw to meet the challenge. Company engineers conducted extensive performance testing on the first prototype quantities. They put the new module through an exhaustive regimen of motion, and measured positioning, force sensitivity, friction torque, motor current, and other parameters. They verified that their module design met all of the new performance requirements. The company has since achieved FDA approval for the new system and formally launched commercial sales.

Future Plans:

Noise minimization is important for laboratory equipment. The next generation pipetting module will look to ensure the quietest possible operation. The OEM will be evaluating our proprietary super-finishing process called optiSLITE. This technology removes the largest irregularities left over from thread grinding of the shaft. The resulting surface yields a noticeably smoother and quieter operation.

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To Download a PDF of this Case Study Go To – https://ballscrew-tech.com/2019/05/17/case-study-pipetting-module-driven-by-ground-ball-screw/

motion control - ball screw application

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.

 

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

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Other Interesting Case Studies from Steinmeyer:

For the Case Study “Custom Linear Modules for Lithography Masking” CLICK HERE

For the Case Study “Wearable Pumps” CLICK HERE


See this and other Motion Control Ball Screws, Stages, Technology Notes, Custom Components from Steinmeyer featured on:

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Motion Control – New High Precision, Low Profile XY Open Aperture Stage Features 1 Micron Resolution and 2 Micron Repeatability!

motion control open aperture xy stage

 

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Van Nuys, CA – — Motion Control – OES (Optimal-Engineering Systems, Inc.) has added a new, high precision open aperture stage to it’s expanding line of precision XY stages. The AU200-100×100 stage is a low profile stage measuring just 80 mm (3.150 in.) high with a compact footprint (including the motors) of 348 mm x 348 mm (13.701 in. x 13.701 in.) The linear travel of the X and Y axes is 100mm x 100mm (3.937 in. x 3.937 in.), and the resolution of each axis is 20 microns (non-micro-step) or 1 micron (20 micro-steps per step motor driver in use), repeatability is 2 microns, and the positional accuracy is 3 microns. The stages have preloaded V-groove and crossed roller bearings and ground 4 mm per-turn lead screws having just 2 microns of backlash, all contributing to the high precision and stiffness of the AU200-100×100 Stage. Designed for applications such as: Laser drilling, machining, medical, industrial, semiconductor handling, testing, scanning, alignment, assembly, and optical applications, this compact, low profile black anodized aluminum XY stage is easy to integrate into new or existing systems.

The XY stage’s table measures 300 mm x 300 mm (11.811 in x 11.811 in.) and the open aperture measures 188 mm x 188 mm (7.402 in. x 7.402 in.). A recessed mounting and precision pattern of drilled and threaded mounting holes facilitate the alignment of tooling or fixtures. Additionally, solid tooling plates are available for custom and interchangeable applications.

The standard two-phase (1.8 degree) stepper motors have knobs for manual adjustments of each axis of the stage, however, the knobs can be replaced with incremental encoders for position verification. As an option, servo motors and compatible motion controllers are also available from OES, or the AU200-100×100 Stage can be ordered as a complete plug-and-play motion control system.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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