Category Archives: Stepper Motors – Integrated – Closed Loop

Motion Control ServoStep Integrated Stepper Motor in size NEMA 17, torque up to 0.8 Nm!

Motion Control Integrated Step Motors

motion control integrated stepper motor

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Vaughan, Ontario, Canada — Motion Control Components — JVL Industri Elektronik A/S, one of the world leaders in the field of integrated servo – and stepper motors introduces a new compact and slim stepper motor. The new ServoStep integrated stepper motor series MIS171 to MIS176 have a NEMA 17 42×42 mm flange and include controller with 6 different industrial Ethernet protocols, absolute multiturn encoder, closed loop and M12 connectors. This new motor family is based on the latest microprocessor and cooling technology and an advancement compared to previous designs.

All the necessary electronics in a stepper system are integrated in the motor itself and are similar to the concept used by other JVL motors, making it very easy to use in all kind of motion control stepper or servomotor applications. The motor contains everything needed to solve a modern control task, either as a stand-alone with own easy programmable motion controller or controlled from an external PLC or PC. 8 I/O points can be individually configured as digital input, digital output or analogue input. Modbus RTU or CANopen provide easy connections to a PLC or HMI. An ActiveX/OCX driver is available to make simple interface to LabView, Excel, VB or other Windows-programs. Up to 254 axis can be connected on the same RS485 bus.

Key features:
  • Industrial Ethernet. 6 Protocols 
  • Very high motor power and torque
  • Closed-loop operation with current control 
  • Absolute multiturn encoder
  • Safe Torque Off (STO) input
  • High resolution 409600 cnt/rev.
  • Speed 0-3000 in 0.01RPM steps
  • Wide supply range 7-72 VDC
  • Protection class up to IP67
  • M12 or M23 connectors
Motion Control Industrial Ethernet: 

Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP or SERCOS III are available and for EtherCAT and SERCOS III synchronization and drive profiles are available. MACtalk can use Ethernet for commissioning the motor so no need for RS232/RS485 converter or additional cables. The motor has the ability to be upgraded with other protocols or newer versions of the same protocol at any time Because of the upgradeability, the JVL Industrial Ethernet module is also ‘future proof' as newer versions of the protocols will always fit into the design. The motor is equipped with two Ethernet connectors and a built-in switch, enabling line topology without any extra expensive hardware. Several LEDs, enabling technicians and operators to get a quick status overview.

Motion Control Motor range:
  • MIS171 with 0,15 Nm, length 70,5 mm. 5mm shaft 
  • MIS173 with 0,26 Nm, length 83,5 mm. 5 or 6,35mm shaft
  • MIS176 with 0,80 Nm, length 104,3 mm. 8 mm shaft

The motors can be operated as stand-alone units or controlled from a PLC or PC. The 8 I/Os can be individually configured as digital input, digital output or analog input. As standard, it is possible to communicate with holistic systems via for example Modbus RTU or CANopen. The MAC motor standard protocol that is also supported makes it possible to connect up to 254 other JVL integrated motors. The MIS17 series allows connectivity to all industrial Ethernet interfaces such as Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP and SERCOS III.

Motion Control Interface: 
  • Industrial Ethernets Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP and SERCOS III
  • CANopen DSP402 and DS301
  • Pulse/Direction mode for electronic gear
  • High speed position capture
  • ActiveX/OCX driver as well as JVL MacTalk Protocol
  • Strong graphic programming with + – * / calculations and advanced features
  • SSI interface for external linear or rotary absolute encoders
  • External encoder for dual closed-loop. 
  • RS485 up to 921 kbit and Modbus RTU
  • RS422 and RS485 for encoder I/O and connection to external HMI, PLC or encoder
  • Point-to-point or multi-axis operation with up to 254 JVL motors on the same RS485 bus
  • Wireless Industrial Ethernet through Bluetooth or WLAN
Motion Control Motor specification: 
  • Built-in PLC with 8 DIO, 24V or 0-5V (12bit) analog input with advanced filtering
  • Speed-precision 0.01 RPM. Acceleration-precision 1 RPM / sec.
  • Absolute multi-turn encoder
  • Built-in encoder for closed loop and stall detection and control 
  • Wide supply range of 7-72 VDC provides high torque at high speeds
  • Dual supply maintain position values etc. in emergency situations
  • Motor current 0-4 Amp RMS and 5,6 Amp peak
  • Closed-Loop operation
  • Double shaft and brake option
  • All connections with M12 connectors in IP67
  • Top or rear-end mounted M12 or M23 hybrid connector

For further information on the JVL ServoStep Series Motors, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – IP65 Integrated Stepper Motors Available from Servo2Go!

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Greenville, DE —-Motion Control – Applied Motion’s SWM integrated steppers are IP65 rated drive+motor units, fusing step motor and drive components into a single splashproof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The motion control SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant.

Features include:

  • Torque to 340 oz-in
  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

CLICK HERE Here for information on these IP65 Integrated Steppers

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control Integrated Stepper Motor with EtherNet Available from Servo2Go!

Greenville, DE – Motion Control Components –  Servo2Go is pleased to offer eight motion control integrated drive+motors from Applied Motion Products to our line of Ethernet and EtherNet/IP motion control products

The STM23 models fuse a high performance motion controller with 100 MBit Ethernet communications to a high torque NEMA23 step motor. Connecting to an Allen-Bradley ControlLogix, CompactLogix or MicroLogix PLC? EtherNet/IP is also available

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The STM23Q-2Ex provides 125 ounce inches of torque, while the longer STM23Q-3Ex produces 210 ounce inches. Both models are available with an optional 4000 count/rev optical encoder, safely housed inside, that can detect and prevent motor stalls using Applied Motion’s proprietary stall prevention algorithm. Our auto tuned digital current control provides smooth, quiet motion, while an advanced anti-resonance algorithm with electronic damping allows for maximum torque utilization, rapid acceleration, and fast settling times

Software applications can communicate with the STM23 in real time, using the SCL and Q languages over standard 100 megabit Ethernet cabling, addressing and protocols. Ethernet can transmit data at 100 times the speed of CANopen and more than 1000 times faster than RS-232 and RS-485. The number and types of devices that can share a network are practically unlimited.

Even if you are just programming a Q drive for standalone operation, the Ethernet option can be more convenient than chasing down a USB-serial converter and trying to remember which COM port it uses. Just plug the drive into your office network, install our free, easy to use software, and you’re ready for programming and configuration.

50 piece pricing begins at $371 US/ea. Delivery is 1-2 weeks.

For more information on the Applied Motion Products STM23 Integrated Step Motor with EtherNet from Servo2Go, click on the link below:

http://servo2go.com/product.php?ID=102267&cat

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Motion Control – Closed-Loop Integrated Stepper Motors feature magnetic or absolute encoder feedback Available from Electromate!

Electromate offers JVL Closed Loop Integrated Steppers

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Vaughan, Ontario, Canada — Motion Control Components — JVL presents a new innovative closed-loop stepper motor technology for its NEMA 23 & 34 integrated stepper motor range from 0,1 to 12 Nm. JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control.

New Innovative Technology

JVL closed-loop integrated stepper motors, QuickStep®, provide higher torque, faster acceleration, torque control, stall free operation and quieter movements than traditional step motor systems. QuickStep do this with greater efficiency and less motor heating because motor phase current are regulated up and down according to need. Performance of JVL closed-loop steppers are similar to servo motors, but with higher torque and often without need of gearbox, resulting in a more inexpensive solution. Design safety factors have always been high for stepper motors to ensure stall-free operation – now with QuickStep closed-loop control design can be very close to the limit resulting in even lower costs. QuickStep is a true closed-loop control system that compensates step angle errors during a movement and correct errors within a full step. If load becomes too high speed is lowered and position errors will always stay within two full-steps. Smart digital design and very high update rates (36 MHz) means there is no need of any manual adjustment or setup. It works like a perfect stepper motor benefitting from the servo motor technology.

Advantages compared to open loop stepper motors

  • Position feedback and control
  • Fast and easy commissioning. No tuning needed
  • No stalling. No step losses at all
  • Torque control
  • Much faster positioning and more cycles per second
  • Increased efficiency and thereby much lower temperature
  • Shorter settling time
  • Controls higher inertias than open loop steppers
  • Higher load tolerance
  • More quiet operation (lower acoustic noise)
  • Longer lifetime due to lower temperature
  • Correct positioning without overshoot and oscillation

Advantages compared to servo motors

  • Very high Torque at low speed. Often 3-4 times higher in same motor flange size
  • Very high ratio-of-inertia, often up to 40:1
  • Faster commissioning. No tuning needed
  • Lower price. Same price as open loop steppers
  • Totally stiff at standstill. Full holding torque
  • Direct drive without gearbox (better and more precise torque control)
  • Correct positioning without overshoot
  • No oscillation
  • Very short settling time

Benefit in these application from closed-loop stepper motors

  • Multiple axis applications (RS485, CANopen)
  • Industrial Ethernet: Profinet, EtherNet/IP, EtherCAT, Powerlink, Modbus TCP, SERCOS III
  • Magnetic or Absolute Encoder Feedback
  • Positioning tasks with load changes
  • Applications that require quiet operation, short settling times and precision positioning

Applications include

  • Winding applications
  • Belt drives (start/stop, positioning)
  • Dosing pumps and filler systems
  • Semi-conductor mounting
  • Wafer production
  • Textile machines and industrial sewing machines
  • Robotics
  • Testing and inspection systems

More information on the JVL’s Closed-Loop Integrated Stepper Motors can be viewed at the links below-

NEMA 23 models

NEMA 34 models

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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