Category Archives: Motors – Integrated

Motion Control – Maxon Introduces a New Series of ECX Flat BLDC Motors for a Wide Range of Robotics Applications!

Motion Control – Flat BLDC Motors for Robotics Applications!

motion control - flat bldc motors


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Taunton, MA — Motion Control Products –

High-torque External-rotor Motors

Maxon presents another innovation in the area of BLDC motors: the ECX flat product family. These external-rotor motors can be configured online and are optimized for maximum performance thanks to the special winding technology, as well as segmented magnets. The ratio of torque to weight and size is second to none and is ideal for use in UAVs (unmanned aerial vehicle) and robotics applications.

Motion Control – Maxon is expanding their positioning controllers in the micro segment!

Motion Control –  Micro Positioning Controllers!

Motion Control – Maxon has introduced the EPOS4 Compact 24/5 EtherCAT 3-axes Controller as they continue expanding teir range of miniature controllers.

motion control - miniature controller


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Taunton, MA — Motion Control – The EtherCAT version of the EPOS 4 Micro 24/5 positioning controller is another brand-new product. The controller’s functionality, operation, software, and accessories are derived almost directly from the existing products in the EPOS4 range. It is suitable for use with both brushed DC and brushless EC motors with a continuous power of up to 120 W and has comprehensive feedback options such as Hall sensors, as well as digital incremental and SSI absolute encoders.

Motion Control – Frameless BLDC motor with matching encoder for a wide range of robotics applications!

Motion Control – Frameless BLDC Motor

motion control - frameless motor


motion control - maxonTaunton, MA — Motion Control Products – maxon presents a new frameless BLDC motor with matching encoder that really comes into its own in dynamic applications. This heralds the arrival on the market of several solutions for design engineers grappling with tight spaces.

Innovative motor concepts are the answer to growing market requirements for dynamic response, compactness, and power density. With the EC frameless DT, maxon presents a solution that really packs a punch. The DT50 is the precursor of a new product family developed specifically for dynamic movements. The brushless motor with its frameless concept can be easily integrated into a wide range of applications by design engineers.

Motion Control – The World’s Most Precise Six-axis Robot by Mecademic!

Motion Control –  Six-axis Robot!

motion control - robot


motion control - electromate- robotics

 

 

 

Vaughan, Ontario, Canada — Motion Control Components — Mecademic is a Canadian robotics manufacturer that builds the world’s smallest, most precise, and easy-to-use industrial robotic arm, the Meca500. The Meca500 robot excels in the precise and repetitive manipulation of small parts and tools in a variety of industries.

The six-axis robot can handle payloads up to 500 g with an unmatched accuracy of 0.005 mm (5 µm).

Motion Control – The Mars helicopter continues to makes history – with maxon’s precision motors!

Motion Control – Mars helicopter has maxon’s motors!

Space fans are thrilled: NASA’s Ingenuity helicopter has successfully completed its pioneering flight on Mars. This is the first time in the history of powered, unmanned spaceflight that a device has flown in a controlled manner on another planet.

motion control - mars helicopter


motion control - maxonTaunton, MA — Motion Control Products – A short flight for “Ingenuity,” but a big success for unmanned space flight. NASA’s Mars helicopter flew over the surface of the Red Planet for about 40 seconds on Monday, April 19th and landed back on four legs. From NASA’s perspective, this is a historic event similar to the Wright brothers’ first controlled flight in 1903.

With the Mars helicopter, the concept of powered, unmanned, and autonomous flights on foreign planets is being tested. This is comparable to the first Mars rover “Sojourner”, which paved the way for scientific follow-up missions such as “Curiosity” and currently “Perseverance”. “Ingenuity” is about to complete several flights over a period of 30 days, each lasting up to 90 seconds and reaching a maximum altitude of five meters.

Motion Control – maxon celebrates International Women in Engineering Day!

Motion Control – International Women in Engineering Day!

The women in engineering (WIE) at maxon work eagerly to contribute to the success of advanced technology in the motion control industry. This week in honor of International Women in Engineering Day, June 23, 2021 – maxon wishes to thank these engineering women for their contributions as they continue to help shape the world we live in.

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motion control - maxon motorsTaunton, MA — Around the globe, the maxon women in engineering are working on motion control applications with their customers, they focus on new product designs to implement the latest technologies and continue to research new concepts and ideas for drive systems to be used in motion control applications found in Medical, Industrial Automation, Aerospace and Defense, and Mobility industries.

Motion Control – Maxon precision motors Go to Mars AGAIN!

Motion Control – Maxon motors on Mars!

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Taunton, MA — Motion Control Products – NASA’s Perseverance rover landed on Mars on February 18th. Was there once life on Mars? This is the question that one of the most complex robotic systems ever built by humankind has set out to answer. Several of maxon’s electric drives are used for handling the soil samples—and to control the first Mars helicopter.

motion control - maxon motors

Will NASA, the US space agency, successfully land a fifth rover on Mars, allowing it to start its series of missions to bring Mars soil samples back to Earth? The rover named Perseverance will enter the atmosphere of the Red Planet on February 18th—after traveling a distance of more than 470 million kilometers.

Motion Control – Maxon drives are heading to the Red Planet with NASA’s Perseverance Rover!

Motion Control – Application – Maxon drives heading to the Red Planet!

In July, NASA will be sending its fifth rover to Mars. Its main mission is to collect soil samples that will be analyzed on Earth at a later time. The rover will also carry a helicopter that will perform the first flights on the Red Planet. maxon’s precision DC and BLDC motors will be used for numerous mission-critical tasks.

motion control - application - mars rover

 


motion control - maxon motorsmotion control - maxon drive to marsTaunton, MA — Motion Control Products & Application – maxon drive systems are very familiar with Mars. Our drives have been used in virtually every successful robotic mission over the last three decades. There are now more than 100 of them on the Red Planet and there are likely to be more soon. The launch window for NASA’s next mission opens on July 22nd. An Atlas V rocket will launch the new Perseverance rover on its way to Mars, where it will be searching for signs of previous life on the planet.

Its most important job is to take multiple soil samples, seal them in containers and deposit them on the surface of Mars so that a future mission can return them to Earth. Several maxon motors will be used to handle the samples inside the rover.

Motion Control – Check out the new integrated powerful brushless motor and a positioning controller available from Maxon!

Motion Control – Integrated Brushless Motor Controller!

 


motion control - maxon motorsFall River, MA — Motion Control – See the new modular compact drive that was developed especially for applications in industrial and logistics automation. The IDX drive combines a powerful, brushless EC-i motor and an EPOS4 positioning controller, which can be complemented with a maxon planetary gearhead when required. This drive stands out for its high efficiency, maintenance-free components, and a high-quality industrial housing with IP65 protection. It also features configurable digital and analog inputs and outputs, and intuitive software enabling easy commissioning and integration into master systems.
motion control integrated motor / controllerEven Stronger, Even Smaller

A solution for confined spaces

Speaking of positioning controllers: The maxon EPOS4 is now also available in a Micro version. As the name suggests, the benefits of these motion controllers are their small size and attractive pricing. The EPOS4 Micro 24/5 is suitable for robotic applications where space is at a premium, and cost-sensitive multi-axis applications.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – COVID-19 … Important Information for Ventilator Manufacturers!

Motion Control – ATTENTION – Ventilator Manufacturers!

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Vaughan, Ontario, Canada — Motion Control Components — COVID-19 has caused a significant shortage of ventilators for the most seriously ill patients. We are facing a global shortage of equipment and have precious little time to respond.

Electromate is a mechanical ventilator component supplier and works with a number of manufacturing partners that supply crucial components needed to build more ventilators.

These include:

  • HMI’s
  • Linear guides
  • Linear actuators
  • Screw assemblies
  • Compact gearboxes
  • High efficiency servo & stepper motors
  • Programmable motion controllers and drives

Our team of motion design experts are located all across Canada and are available right now to help you with any electro-mechanical ventilator design. If you are working on a ventilator involving rotary, linear, or any other motion, we will provide immediate help with electro-mechanical engineering and component sourcing. Contact us today.

We are already working with ventilator and respirator companies and encourage any other businesses working on COVID-19 solutions to reach out to us.

All inquiries regarding ventilator components or any other equipment to help battle COVID-19 are given utmost priority. We can help to optimize your design quickly and provide fast turnaround proposals as requested. Additionally, we are able to meet high production demands in a very short time by utlilizing ‘Medical Fast Track Programs’ -info.us@maxongroup.com from maxon, and other vendors.

Many of the products we sell to the medical technology sector have ISO 13485 certification. This certification confirms that these products adhere to the fundamental requirements of medical technology and that all processes and procedures are documented, thereby guaranteeing traceability.

In addition to helping with the design and acquisition of critical components used in ventilators and respirators, we also want to make you aware of initiatives that you may be able to utilize. Please read below to learn more about these programs and how you can assist with the COVID-19 cause.

CODE LIFE VENTILATOR CHALLANGE

The Montreal General Hospital Foundation, in collaboration with the Research Institute of the McGill University Health Centre (RI-MUHC), is launching a global innovation challenge, backed by a prize of $200,000 CAD. They are calling for teams to design a simple, low-cost, easy-to-manufacture and easy-to-maintain ventilator which could be deployed anywhere needed to save lives.

motion control - ventilator components

To learn more, please visit https://www.mghfoundation.com/en/news/code-life-ventilator-challenge/

 

 

MIT EMERGENCY VENTILATOR (E-VENT) PROJECT COPY

MIT has launched an emergency research project with a team of Engineers and American clinicians to address the question:

Is it possible to safely ventilate a COVID-19 patient by automatically actuating a manual resuscitator?

Their process in approaching this question is to first identify the minimum requirements for a low-cost ventilator, based on the collective wisdom of many clinicians, design against these requirements, conduct immediate testing, report the results, iterate and facilitate discussion.

motion control - medical components

To learn more, please visit https://e-vent.mit.edu/

 

 

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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Motion Control – Check out the new integrated powerful brushless motor and a positioning controller available from Maxon!

Motion Control – Miniature  Motor and Controller!

 


motion control - maxon motorsFall River, MA — Motion Control – See the new modular compact drive that was developed especially for applications in industrial and logistics automation. The IDX drive combines a powerful, brushless EC-i motor and an EPOS4 positioning controller, which can be complemented with a maxon planetary gearhead when required. This drive stands out for its high efficiency, maintenance-free components, and a high-quality industrial housing with IP65 protection. It also features configurable digital and analog inputs and outputs, and intuitive software enabling easy commissioning and integration into master systems.
Motion Control Integrated Miniature MotorEven Stronger, Even Smaller

A solution for confined spaces

Speaking of positioning controllers: The maxon EPOS4 is now also available in a Micro version. As the name suggests, the benefits of these motion controllers are their small size and attractive pricing. The EPOS4 Micro 24/5 is suitable for robotic applications where space is at a premium, and cost-sensitive multi-axis applications.

Motion Control – Maxon EC-i 30 20W Motor with Integrated Electronics is available from Electromate!

Motion Control – Miniature Integrated Motor
motion control miniature integrated motor

Vaughan, Ontario, Canada — Motion Control Components — Maxon have released the new EC-i30 20W Brushless Servo Motor with Integrated Electronics. With an integrated 4 Quadrant speed controller, this latest addition to the EC-i portfolio is available as a 5-wire version. Both enable and direction versions of the motor are offered.

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This high torque 20Watt 30mm diameter motor is ideal in micro fluid pump (air/gas) and medical applications such as:

  • Vacuum wound therapy
  • Patient vital signs monitoring
  • Anaesthesia and gas monitoring
  • Compression therapy
  • Blood analysers
  • Peritoneal dialysis
  • Haemodialysis
  • Portable oxygen concentrators
  • Gas detection and analysis
  • Fragrance distribution
  • Surgery training systems

The EC-i30 20W Brushless Servo Motor with Integrated Electronics is available with an optional planetary gearhead, model GP32C, and can be customized specific to the needs of the application.

Features include:

  • Cost-effective
  • 20 Watt Rated
  • 24VDC winding
  • 4 Pole Pairs
  • Speed range 250 – 6060 RPM
  • Optional gearheads, encoders and drive electronics

Order your EC-I 30 20W motor with Integrated Electronics online now at-

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Buy Online

Information on the EC-i 30 20W with Integrated Electronics Brushless Servo Motor from maxon can be viewed at:

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Specification

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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Motion Control – Maxon Opens Manufacturing Facility in Taunton, Massachusetts!

New Facility Expands Maxon’s Operations & Capabilities to Service US Customers.

 

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Taunton, MA – Maxon precision motors, a division of maxon motor of Sachsein, Switzerland, has announced the opening of a new manufacturing facility in Taunton, MA. The two-story, 59,000 sq. foot facility is located within the Myles Standish Business Park in Taunton at 125 Dever Drive.

Company officials led by Chris Blake, mpm President welcomed state/local officials and invited guests to a grand opening event at the facility this morning which included a ribbon cutting ceremony and tours of the building.

The new building will provide design engineering and production operations, significantly advancing maxon precision motors presence and capabilities in North America. Its opening is an integral component in an ongoing global growth strategy underway by the privately owned Swiss company, in business since 1961.

maxon motor is the leading provider of precision DC motors and drive technology with distribution and sales in 40 countries worldwide. maxon’s products include brushed and brushless DC motors, gearheads, sensors/encoders and customized drives. Its highly engineered products are used in a wide range of industries and applications including medical technology, industrial automation, robotics, security and communications, aerospace, automotive, and measurement/testing.

The new facility replaces a former sales/distribution and assembly operation at 101 Waldron Road in Fall River, MA, and will significantly expand maxon precision motors capabilities and employment. USA customers will benefit from closer collaboration that will provide value added opportunities with faster turnaround. Plus, a localized supply chain with domestic vendors will help build stronger customer relationships while reducing lead times.

“Our vision is to be an integral part of maxon’s global growth strategy,” explained Mr. Blake, who heads up the US management team. “With expanded engineering services in place, our customers will enjoy a closer collaboration on design and manufacturing and have a more direct line to our team during concept development, which will include rapid prototyping to better execute customer-specific products.”

The new Taunton facility will include offices and conference areas, space for warehousing, and significant manufacturing space. PIt will integrate engineering with true high-volume manufacturing capabilities.

About maxon motor maxon motor is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon employs some 2,600 workers at eight production sites and is represented by sales companies in more than 30 countries. www.maxonmotor.com

For More Information Contact: Debora Setters, National Marketing Manager, maxon precision motors, inc. Taunton, MA, dsetters@maxonmotorusa.com/508-916-6602

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Integrated Motors Feature Fast and Easy Setup for Rockwell Automation/Allen-Bradley PLC’s!

 

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Vaughan, Ontario, Canada — Motion Control Components — After the successful introduction of the complete range of ServoStep integrated motors JVL is now releasing Add-On-Instructions for fast and easy setup and programming in Rockwell Automation’s Studio 5000 software.

All-in-one unit: Motor, Absolute multiturn encoder, Drive, Controller, PLC and Ethernet Switch as well as TÜV-approved STO option. The integrated design with the controller in the motor minimizes the size of the control cabinet. With less components in the cabinet, the cooling requirements will be lower, reducing both system cost and running costs.

JVL´s ServoStep motors offer state-of-the-art performance that in some applications can rival servo motors at a lower cost. The high torque at low speeds make compact solutions without gear possible. The ServoStep family offers up to double power in same size compared to similar motors, due to higher current/voltage and advanced regulation.

JVL’s closed-loop ServoStep technology eliminates loss of steps and never stalls. The technology causes a paradigm shift that changes your perception of what you can do with a stepper motor. Ultra-high torque enables direct drive without gearing. The motor series also has current control, which lowers power consumption and allows 100% duty cycle without overheating. The ultra-high step resolution of 409,600 step/rev decreases acoustic noise and results in a smooth-running motor.

The wide speed range from 0 to 3000 rpm can be adjusted in increments of 0.01 rpm. Due to automatic tuning, programming is fast and easy.

The motors have 8 programmable inputs/outputs: each can be set up as digital input, digital output or analog input. Motors are equipped with EtherNet/IP interface and as option you can choose STO (Safe Torque Off) versions.

The motors are perfect for multi-axis applications and format adjustments where high positioning speed is required. Due to ultra-high torque, no gear is needed.

For end-of-line packaging and food and beverage applications enclosure class IP65 can be delivered.

To fulfil the demands for diagnostics and easy maintenance in factories of the future the motors are designed for IIoT and are Industry 4.0 ready.

The motors include a 2-port Ethernet switch to reduce wiring in daisy-chain configuration (DLR). Several LEDs enable technicians and operators to get a quick status overview.

To save time, Add-On-Instructions are available for Studio 5000. It makes commissioning fast and easy and the motors can be set up in 5 minutes or less.

Industrial Ethernet:

The motors have the ability to be upgraded with other protocols or newer versions of the same protocol at any time. Because of the upgradeability, the JVL industrial Ethernet interface is also ‘future proof’ as newer versions of the protocols will always fit into the design. The user can switch between Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP and SERCOS.

Information on the Integrated Servo & Stepper Motors from JVL can be found at – https://www.electromate.com/jvl-industri-elektronik.html

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-time delivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

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For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – IP65 Integrated Stepper Motors Available from Servo2Go!

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Greenville, DE —-Motion Control – Applied Motion’s SWM integrated steppers are IP65 rated drive+motor units, fusing step motor and drive components into a single splashproof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The motion control SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant.

Features include:

  • Torque to 340 oz-in
  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

CLICK HERE Here for information on these IP65 Integrated Steppers

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control Integrated Stepper Motor with EtherNet Available from Servo2Go!

Greenville, DE – Motion Control Components –  Servo2Go is pleased to offer eight motion control integrated drive+motors from Applied Motion Products to our line of Ethernet and EtherNet/IP motion control products

The STM23 models fuse a high performance motion controller with 100 MBit Ethernet communications to a high torque NEMA23 step motor. Connecting to an Allen-Bradley ControlLogix, CompactLogix or MicroLogix PLC? EtherNet/IP is also available

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The STM23Q-2Ex provides 125 ounce inches of torque, while the longer STM23Q-3Ex produces 210 ounce inches. Both models are available with an optional 4000 count/rev optical encoder, safely housed inside, that can detect and prevent motor stalls using Applied Motion’s proprietary stall prevention algorithm. Our auto tuned digital current control provides smooth, quiet motion, while an advanced anti-resonance algorithm with electronic damping allows for maximum torque utilization, rapid acceleration, and fast settling times

Software applications can communicate with the STM23 in real time, using the SCL and Q languages over standard 100 megabit Ethernet cabling, addressing and protocols. Ethernet can transmit data at 100 times the speed of CANopen and more than 1000 times faster than RS-232 and RS-485. The number and types of devices that can share a network are practically unlimited.

Even if you are just programming a Q drive for standalone operation, the Ethernet option can be more convenient than chasing down a USB-serial converter and trying to remember which COM port it uses. Just plug the drive into your office network, install our free, easy to use software, and you’re ready for programming and configuration.

50 piece pricing begins at $371 US/ea. Delivery is 1-2 weeks.

For more information on the Applied Motion Products STM23 Integrated Step Motor with EtherNet from Servo2Go, click on the link below:

http://servo2go.com/product.php?ID=102267&cat

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Integrated 400Watt Servo Motor with 12-48VDC Battery Supply Voltage Available from Electromate!

Integrated 400Watt Servo Motor with 12-48VDC Battery Supply Voltage Available from Electromate!

Electromate offers JVL's MAC402 Motor

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Vaughan, Ontario, Canada — Motion Control Components — Designed for battery powered and low voltage applications the MAC402 is now available from Electromate The MAC402 is the VDC version of the popular MAC400 400W integrated servo motor. The supply range for the MAC402 is from 12VDC up to 48VDC, and full power of 400W (RMS) up to 1200W (peak) can be reached with 24 to 48VDC. This powerful, compact motor measures just 191mm (7.52 in.) x 60mm (2.36 in) x 114mm (4.49 in.) Applications include but are not limited to: Remotely operated robots, robotic vehicles, portable equipment, tracking devices, antenna mounts, and positioning devices.

MAC402 – The complete 400W solution for medium power ratings with battery supply 12-48VDC.

Peak power up to 1200W.

Choose between models with or without brakes.

IP55 standard. IP66 optional.

Wireless, Industrial Ethernet Connectivity or PLC build in.

JVL offers a 400W continuous (1200W peak) integrated servo motor in the supply range of 24 – 48VDC operating at 0 to 3000 RPM. In many applications it is not necessary to choose a 750W or larger motor as the 400W (1200W peak) motor will be sufficient, thereby reducing cost and saving space. MAC402 options include: Brake, absolute multi turn encoder, and planetary & cycloidal gearheads.

Electromate offers JVL's MAC402 Battery Powered Motor

A wide selection of communication modules is available for MAC402 motors including: Basic modules for Pulse-Direction (or analog input) or fieldbus modules including Profibus, Devicenet and CANopen, or programmable modules with easy connections to local sensors make integration into new and existing applications easy. Moreover, a wide variety of industrial Ethernet options are available: EtherCAT, EtherNet/IP, Profinet, Powerlink, Modbus TCP and Sercos III. With the VDC supply option the advantages of the MAC400 VAC servos have been expanded to include applications for battery and low voltage operation, from 12 to 48 VDC. With wireless options like WLAN/Wifi, Zigbee or Bluetooth, the MAC402 MAC motor® can run completely wireless.

New features:

  • Absolute multiturn encoder without battery
  • Real-time industrial Ethernet: Profinet, Ethernet/IP, MODBUS TCP, EtherCAT, Powerlink and SercosIII2 RS422 channels for encoder in/output and SSI encoder etc.6 I/O for capture of position, interrupt, counters, enable, timer and PLC functions

Expansion module you can choose between:

  • Basic Modules
  • Programmable Modules
  • Field Bus Modules
  • High Speed Multi-Axis Modules
  • Wireless Modules

A big advantage of using an integrated MAC motor® is that there is no need for a separate servo driver/controller. The advantages are: Space savings in the control cabinet, eliminating expensive motor and encoder cables, RFI/EFI noise is minimized due to internal cabling, and connection errors between driver and motor are eliminated. Additionally, service is much easier as the motor and controller are replaced as a single integrated unit minimizing downtime and maximizing production.

CLICK HERE to view more information on the Integrated Servo Motors from JVL Industri Elektronik.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Integrated IP65 Stepper Motors Available from Servo2Go!

Motion Control Components - Integrated IP65-Stepper Motor available from Servo2Go

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Greenville, DE —- Motion Control Components – SWM integrated steppers from Applied Motion Products Inc. are IP65 rated drive+motor units, fusing step motor and drive components into a single splash proof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant. Features include:

  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

For more information on the SWM Integrated Stepper Motors from Applied Motion Products Inc – CLICK HERE

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – Closed-Loop Integrated Stepper Motors in size NEMA34

Birkerød, Denmark – Motion Control – JVL presents a new innovative closed-loop stepper motor technology for its NEMA34 integrated stepper motor range from 3 to 12 Nm. JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control.
New Innovative Technology
JVL closed-loop integrated stepper motors, QuickStep®, provide higher torque, faster acceleration, torque control, stall free operation and quieter movements than traditional step motor systems. QuickStep do this with greater efficiency and less motor heating because motor phase current are regulated up and down according to need. Performance of JVL closed-loop steppers are similar to servo motors, but with higher torque and often without need of gearbox, resulting in a more inexpensive solution. Design safety factors have always been high for stepper motors to ensure stall-free operation – now with QuickStep closed-loop control design can be very close to the limit resulting in even lower costs. QuickStep is a true closed-loop control system that compensates step angle errors during a movement and correct errors within a full step. If load becomes too high speed is lowered and position errors will always stay within two full-steps. Smart digital design and very high update rates (36 MHz) means there is no need of any manual adjustment or setup. It works like a perfect stepper motor benefitting from the servo motor technology.
100% Automatic Setup No need to adjust any parameters. JVL closed-loop stepper motors always work fast and efficient to adapt motor to application. Extremely high update frequency: 36 MHz (where other suppliers have down to only 1 Hz update time). Calculations are made in FPGA and not in slow microprocessors.
Energy Saving Like servo motors QuickStep always runs at lowest possible current. This reduces the need for cooling and results in a more “green” solution.
Stall-Free Operation And No Losing Of Steps By always monitoring the actual rotor position, the control algorithm ensures that the motor does not lose any steps and it cannot stall. If the rotor is blocked mechanically it just continues right away when the obstruction is removed.
Torque Control Mode The torque can be adjusted “on the fly” by the user or by the motor’s embedded PLC program. Applications that were previously impossible for a stepper motor can now be achieved.
Higher Acceleration & Speed Stall-free operation means you do not need to worry about setting the motor to a very high acceleration ramp. The motor simply moves the load with the highest possible acceleration at any given time. The result is a much faster machine with more cycles per day.
Factory Loaded Linearization The motor and encoder are calibrated during factory production in order to reach a very high mechanical precision.
Older Motors Are Supported The Closed-loop control mode is backward compatible with older motors equipped with H2-type encoders. By updating the firmware, the user’s application can benefit from the stall-free operation with very high accelerations and lower power consumption.
Full Torque Available The motor is capable of using the full torque according to the torque-velocity curve and therefore the need to have a safety overhead when dimensioning the machine is much less. Smaller motor = lower costs.
Advantages compared to open loop stepper motors
  • Position feedback and control
  • Fast and easy commissioning. No tuning needed
  • No stalling. No step losses at all
  • Torque control
  • Much faster positioning and more cycles per second
  • Increased efficiency and thereby much lower temperature
  • Shorter settling time
  • Controls higher inertias than open loop steppers
  • Higher load tolerance
  • More quiet operation (lower acoustic noise)
  • Longer lifetime due to lower temperature
  • Correct positioning without overshoot and oscillation
Advantages compared to servo motors
  • Very high Torque at low speed. Often 3-4 times higher in same motor flange size
  • Very high ratio-of-inertia, often up to 40:1
  • Faster commissioning. No tuning needed
  • Lower price. Same price as open loop steppers
  • Totally stiff at standstill. Full holding torque
  • Direct drive without gearbox (better and more precise torque control)
  • Correct positioning without overshoot
  • No oscillation
  • Very short settling time
Benefit in these application from closed-loop stepper motors
  • Multiple axis applications (RS485, CANopen)
  • Industrial Ethernet: Profinet, EtherNet/IP, EtherCAT, Powerlink, Modbus TCP, SERCOS III
  • Positioning tasks with load changes
  • Winding applications
  • Belt drives (start/stop, positioning)
  • Dosing pumps and filler systems
  • Semi-conductor mounting
  • Wafer production
  • Textile machines and industrial sewing machines
  • Robotics
  • Testing and inspection systems
  • Applications that require quiet operation, short settling times and precision positioning
Read more about the motor here.
About JVL– JVL is a world leader within the development and production of efficient and compact integrated servo motors and integrated stepper motors. MAC motor® are a series of integrated brushless servo motors (up to 4500 W and 13.5 kW peak) and QuickStep® are a series of integrated stepper motors (up to 25 Nm). Both the servo motor and stepper motor series includes the controller, Nano-PLC, encoder and bus system integrated into one compact unit. All industrial Ethernet protocols like Profinet, EtherCAT, EtherNet/IP, ModbusTCP and Powerlink are available.
JVL has more than 25 years of motion control experience and are well-known for their development and production of highly specialized integrated motors with industrial Ethernet and customized improvements. The close co-operation with customers and representatives result in cost-effective and technical optimized solutions for both basic and advanced motion control applications.

JVL’s wide selection of quality products for motion control applications include: Integrated brushless Servo motors, Integrated Stepper motors, AC Servo motor controllers, Motor drivers (DC, AC and Steppers), Brakes, Gear boxes and HMI touch panels.
For further information, please contact:
JVL Industri Elektronik A/S, Bregnerødvej 127, DK-3460 Birkerød, Denmark, Tel. +45 4582 4440, E-mail:jvlnyt@jvl.dk, Web: www.jvl.dk
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