Motion Control – Use FDA Compliant Off-the-Shelf Linear Motion Components!

Motion Control – FDA Compliant Components

To: OEMs “Tooling Up” for Urgently Needed Medical Products! Use FDA Compliant Off-the-Shelf Linear Motion Components!

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LM76

E. Longmeadow, MA — Motion Control Components – Linear Motion – In dealing with the COVID-19 pandemic many companies have volunteered or been requested to produce urgently needed medical products such as: Masks, gowns, and ventilators. “Tooling Up” quickly to produce medical grade products for some companies can bring challenges. In addition to needing FDA compliant materials that will be used in the actual masks, gowns, and ventilators, the tooling used to manufacture these products may also need to meet FDA compliance standards. Depending on the product being manufactured, the tooling may need to be: Washed down using caustic chemicals, cleaned with high pressure steam, or sterilized with high Intensity Ultra Violet light or radiation.

Ordering custom FDA compliant linear motion slides and XYZ stages can result in long delays. As an alternative, many companies have linear motion slides in stock for immediate delivery, however, they may not be FDA compliant. In many cases it is the bearings that are not in compliance. LM76 manufactures several types of FDA compliant linear bearings and pillow blocks that are drop-in-replacements for existing bearings. FDA compliant bearings and pillow blocks from LM76 will not trap contaminating debris and can be thoroughly sanitized following Sanitation StandardOperating Procedures (SSOPs). SSOPs are detailed schedules and procedures specifying what to clean, how to clean, how often to clean, and the record keeping used for monitoring.

A helpful component selection guide from LM76, “Linear Bearings, 6 Simple Steps – FDA Compliance, Wash Down Compliance,” details the linear motion components available from LM76 that are FDA/UDSA/3A-Dairy compliant. Included are: Foodstream electroless nickel plated pillow blocks, PTFE lined stainless steel bearings, ceramic coated linear bearings, self-aligning corrosion resistant linear ball bearings, and Thomson® Super SmartTM corrosion resistant, self-aligning, high load linear ball bearings, and solid ETX pillow block/bearings. Shafting to compliment the type of bearing selected includes: Class L Stainless 303/304/316, 440C case hardened stainless, Rc 60 case hardened steel with an Armoloy coating and also Rc78 Class L for enhanced hardness and wear resistance. End blocks and shaft supports that have a ceramic or electroless nickel coating are also available, as well as new ETX Scraper Seals that prevents intrusion of contaminates adding another line of defense.

LM76 also designs and custom builds linear slides from Stainless Steel and other FDA wash down compliant materials.

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com


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Motion Control – The World’s Most Compact 3000 W Integrated Servo Motor

Motion Control – Compact 3000 W Integrated Servo Motor

Motion Control Integrated Servo Motor

 

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JVL presents a new AC Servo Motor with built-in controller, Nano-PLC and direct AC mains supply with same capacity and length as traditional servo motors

Vaughan, Ontario, Canada — Motion Control Components – JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control. JVL’s newest additions to their portfolio is a complete, high-capacity MAC motor® with rating of 3000W. MAC motor®s are complete servo systems including a high-dynamic AC servo motor, hall-sensors, encoder, power supply, driver and positioning controller and Nano-PLC, as well as facilities for incorporating various control modules such as Bluetooth, WLAN, ZigBee, EtherCAT, EtherNet/IP, CANopen, DeviceNet, Profibus, Profinet, Nano PLC, RS232/RS485/USB, Process Control, etc.

New Compact Motor

The MAC motor sets completely new standards for the performance and size of servo controls. With a length of only 311.8mm for a 3000W motor with a torque of 9.55/28.6Nm at 3000rpm, this MAC motor matches the size of traditional servo motors without built-in controllers with flange 130x130mm. This has only been possible through the use of extremely compact motors and the development of electronics and mechanics that utilise the latest technologies and manufacturing methods. So what about vibrations and temperature? As with the other integrated servo motors in the range (50-3000W), both the motor and all electronic components have been specifically selected to withstand the rigorous demands required by industrial use.

Power Supply and Energy Savings

Powering this motor is easy since it only requires connection of the main voltage of 3x400VAC through the M23 connectors. Control voltage for the encoder and microprocessor circuitry is 24VDC: In an emergency-stop situation, where an approved relay has cut-off the main power, encoder position and other values are maintained by this control voltage. In some applications, however, this is not needed and in those cases an optional internal 24VDC supply can be used, requiring only an AC main connection. Furthermore highly effective switching technology is used to ensure low heat generation resulting in appreciable energy savings.

Other Advantages

One of the big advantages of using the integrated MAC motors is that you don’t need to install a separate servo driver or controller in a control cabinet. This gives you many subsequent advantages: Space savings in your control cabinet, saving of expensive motor and encoder cables, saving time (and money) for cabling, noise is minimized due to internal cabling and also installation errors between driver and motor are eliminated. In addition, service is much easier, since the motor and controller can be replaced as a single integrated unit. Hence downtime is minimized and production is maximized.

Information on the MAC motor from JVL can be viewed at:

https://www.electromate.com/assets/catalog-library/pdfs/jvl%20industri%20elektronik/JVL_ld0083gb.pdf

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

 

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Gam Gear’s Washdown Servo Gearboxes Available from Servo2Go!

Motion Control – Washdown Gear Heads
motion control washdown gearboxes

 

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Greenville, DE —-Motion Control Components – Gam Gear’s new SSP Series is an innovative washdown servo gearbox solution designed for food, medical or sanitary applications. It is a precision inline planetary gearbox outwardly constructed of 300-series stainless steel. The motor adapter plate, housing and shaft are all stainless steel. Viton® seals, stainless steel hardware and sealed interfaces provide outstanding corrosion resistance in all types of wet and caustic washdown environments. Ideal for any light or demanding servo application where corrosion resistance is a requirement, the SSP Series offers economy, high precision, and long lasting performance.

 

Features of Gam Gear’s washdown Motion Control Servo Gearbox include:

  • Dual output bearings for high radial and axial loading
  • Frame sizes from 70 mm to 120 mm
  • Ratios from 3:1 to 100:1
  • Input clamping element for fast and easy mounting
  • Optional input O-ring to keep contaminants out custom designed for your motor. (Special request at time of order)
  • Optional stainless steel output coupling KG-VA for corrosion resistant
  • 10,000km (400 million inches) standard minimum life

 

Information on the Gam Washdown Servo Gearboxes available from Servo2Go.com can be viewed at:https://www.servo2go.com/pub/media/wysiwyg/pdfs/Catalog/gam-gear-ssp-series-catalog.pdf

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com


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Motion Control Technology Web – Moticont Voice Coil Motor with Internal Shaft and Bearing Features 3.75 Inch Stroke Length!

Motion Control Technology – Voice Coil Motor with an Internal Shaft
motion control voice coil motor

 

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Van Nuys, CA – Motion Control Technology  – The GVCM-051-127-01 Linear Voice Coil Motor is Moticont’s newest linear DC Motor with Internal Shaft and Bearing. The 3.75 in. (95.3 mm) stroke of the precision ground 0.236 (6.0 mm) diameter shaft with an internal thread, is guided by a long-life plain bearing that can allow side loads up to 1 lb (4.4 N). The housing and coil ends of the motor have threaded mounting holes in the housing and coil ends for easy integration into existing and future applications. This brushless voice coil actuator features: High speed, high acceleration/deceleration, zero backlash, high accuracy, high repeatability, and a high force to size ratio of 5.0 lbs (22.2 N) continuous force and 15.8lb (70.3N) of peak force in either direction, in a housing measuring just 2.00 in. (50.8 mm) dia. x 5.00 in. (127.0 mm) long.

Clean, quiet, efficient, with low inertia the GVCM-051-127-01 Linear Voice Coil Motor is ideal for: Assembly and sorting equipment, work holding and clamping, medical devices, wafer handling, optical focusing, antenna positioning, testing, slide actuators, shutters, doors and valve actuation.

Moticont’s GVCM-051-127-01 Linear Voice Coil Motor can be ordered as a complete plug-and-play system including an encoder and servo controller for precise closed-loop operation. Is there a need for a smaller or larger diameter motor, one with longer stroke, or more force? There are currently 7 series of Moticont’s GVCM motors based on diameter of the motor, and models based on length of stroke and/or force to select from with additional motors being added to select from. To find the right motor for you application, please visit: http://moticont.com/linear-motor-with-bearing.htm

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding Our customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800,moticont@moticont.com or visit the website at http://www.moticont.com


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Motion Control – Check out the new integrated powerful brushless motor and a positioning controller available from Maxon!

Motion Control – Miniature  Motor and Controller!

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Motion Control Integrated Miniature MotorEven Stronger, Even Smaller

Fall River, MA — Motion Control – See the new modular compact drive that was developed especially for applications in industrial and logistics automation. The IDX drive combines a powerful, brushless EC-i motor and an EPOS4 positioning controller, which can be complemented with a maxon planetary gearhead when required. This drive stands out for its high efficiency, maintenance-free components, and a high-quality industrial housing with IP65 protection. It also features configurable digital and analog inputs and outputs, and intuitive software enabling easy commissioning and integration into master systems.

A solution for confined spaces

Speaking of positioning controllers: The maxon EPOS4 is now also available in a Micro version. As the name suggests, the benefits of these motion controllers are their small size and attractive pricing. The EPOS4 Micro 24/5 is suitable for robotic applications where space is at a premium, and cost-sensitive multi-axis applications.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control Air Bearing Stages from H2W Technologies

Motion Control – Air Bearing Stages
Motion Control Air Bearing Stage

Motion Control H2W

The ABS positioning stage is a high precision, granite base, air bearing positioning stage for high end positioning applications. It is driven by an ironless core, non-cogging 3 phase brushless linear motor and guided by 5 flat magnetically preloaded air bearings floating on a granite base. The ironless core coil assembly is used as the drive mechanism for the AB stage because of its smooth, non-cogging operation. The lightweight of the coil and table assembly allows for high acceleration of light loads. The air bearings, which are used for supporting and guiding the payload, float on a cushion of air. This ensures that there are no wearing components in the system. The air bearings are not limited to acceleration limits like their mechanical counterparts where balls and rollers can slide instead of roll at high accelerations. The stiff cross section of the granite base of the stage ensures a flat straight stable platform for the payload to ride on and does not require any special mounting considerations. Bellows (folded way covers) with a 12:1 extension to compression ratio may be added to an ABS stage. The power for the moving 3 phase coil assembly, encoder and limit switches is routed through shielded flat ribbon cable. Special consideration was made to separate the power and signal cables from each other to reduce the effects of noise on the system. The power cable for the coil assembly and a vacant cable for the customers payload power usage are installed on one side of the stage and the encoder signal, limit switch and an additional vacant signal cable for the customers payload signal usage is provided on the other side of the stage. Standard connectors are provided. The ABS positioning stage incorporates the latest in linear motion technology:

  • Motors: Non-contact 3 Phase Brushless Linear Motor, Ironless Core, commutated either sinusoidally or trapezoidally with Hall Effects. The encapsulated coil assembly moves and the multi pole permanent magnet assembly is stationary. The lightweight coil assembly allows for higher acceleration of light payloads.
  • Bearings: Linear guidance is achieved by using magnetically preloaded, porous carbon or ceramic air bearings; 3 on the top surface and 2 on the side surface. The bearings are mounted on spherical surfaces. Clean, dry filtered air must be supplied to the moving table of the ABS stage.
  • Encoders: Non-contact glass or metal scale optical linear encoders with a reference mark for homing. Multiple reference marks are available and are spaced every 50 mm down the length of the scale. Typical encoder output is A and B square wave signals but sinusoidal output is available as an option
  • Limit Switches: End of travel limit switches are included at both ends of the stroke. The switches can be either active high (5V to 24V) or active low. The switches can be used to shut down the amplifier or to signal the controller that an error has occurred. The limit switches are typically an integral part of the encoder, but can be mounted separately if required.
  • Cable Carriers: Cable guidance is achieved by using flat, shielded ribbon cable. Two additional unused shielded flat ribbon cables are supplied for customer usage with the stage. The 2 power cables for the stage and customer payload are installed on one side of the stage and the 2 signal cables for encoder, limit switch and customer payload are installed separately on the of the stage.
  • Bellows: The ABS comes standard with neoprene / nylon bellows with Mylar stiffeners.
  • Hard Stops: Hard stops are incorporated into the ends of the stage to prevent over travel damage in the event of servo system failure.

               Advantages:

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