Motion Control – Linear Stage Features Sub-micron Positioning, 10 mm Clear Aperture, and High Accelation!

Motion Control – Miniature Stage

motion control miniature stage

 

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Forestville, CA – Motion Control – Equipment Solutions’ Series of VCS-10 Voice Coil Stages feature: Sub-micron positioning, high acceleration, digital and/or analog position sensors, and are available with a 10 mm clear aperture! These high acceleration stages (50 G’s no load), have 10 mm of linear motion and < 3 millisecond step response time. The customizable VCS-10 Series of linear position stages are ideal for high speed, high precision optical and laser focusing applications in: Medical, semiconductor inspection and manufacturing, scanning microscopy, and micro machining/manufacturing.

The VCS-1010D motion control linear position stage (pictured) features a 10 mm clear aperture and a 1 μm resolution digital position sensor, with differential quadrature outputs and a center index pulse. The highly responsive, frictionless voice coil motor has been optimized to keep the moving mass as low as possible for the fastest response times, and it has the lowest electrical noise of any motor type.

Motion Control Miniature stage with lens

These compact 76 X 41 X 38 millimeter motion control stages weigh only 255 grams and can be operated horizontally or vertically. Multiple sets of mounting holes allow for easy integration into new or existing applications. These versatile VCS-10 linear positioning stages can be custom configured to meet the users requirements. As an example, is the custom VCS-1010D (pictured right) with a 6mm lens and manual cross-axis adjustments.

Equipment Solutions is a leading authority in the field of voice coil motion control. Recognizing that exceptional performance can only be achieved through a system level approach, ESI also has extensive servo electronics expertise. Equipment Solutions motors and actuators are used in markets ranging from applications where our actuators delicately guide a laser beam over an eye as part of a vision enhancement procedure to military hardware that is battlefield certified, and everything in between.

motion control - VCS10101 specifications

Motion Control VCS1010 Line drawings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With a time-to-market as short as four weeks, Equipment Solutions has maintained innovative, high quality products. Equipment Solutions, never loses sight of the value of listening very carefully to client input, nurturing a cooperative working relationship, understanding the big picture but never losing sight of the small details that describe it, and perhaps most importantly, following through with after delivery support.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

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Motion Control – Case Study: Precision Ground Ball Screw Drives Universal Pipetting Module!

Motion Control Case Study – Pipetting

COVID-19 Testing / Sampling Applications

motion control - Pipetting Module


Reaching New Levels of Speed, Lifetime, and Force Sensitivity

Woburn, MA –Motion Control Components Ball Screws – Case Study –

Situation:

In the area of automated laboratory equipment, servo-controlled pipetting modules are a key component of high-throughput systems. A major, global OEM had been using an off-the-shelf linear actuator to drive the pipette. This actuator had a limited range of capability in terms of speed, positioning accuracy, and force sensitivity. Although it met the minimum technical requirements and was cost-effective, engineers soon were asked to push performance to the next level.

 

Challenge:

The company decided to develop a next-generation system. Throughput was essential, as it wanted to target the largest hospitals and laboratories handling tens of thousands of samples annually. The pipetting module also needed to have enhanced flexibility to support a greater variety of operations. It should allow for a wider range of speeds and be highly accurate in both positioning and bottom-finding. Engineers were also tasked with achieving a 10-year lifetime with little or no maintenance. This high lifetime was critical because their business model included free field service. To meet these new requirements, the actuator would have to be redesigned. In particular, the bearing configuration did not support the required accuracy and sensitivity. The supplier was unwilling to modify its design. Company engineers realized that they would have to design a custom actuator.

motion control steinmeyer ball screw

Resolution:

They came to Steinmeyer for a precision ground ball screw. They knew that Steinmeyer had world-class quality and a very wide selection of miniature screw sizes. For this project, they were able to consider shaft diameters of 5mm or 6mm, with pitch down to 0.5mm! They selected a 6mm screw to meet the challenge. Company engineers conducted extensive performance testing on the first prototype quantities. They put the new module through an exhaustive regimen of motion, and measured positioning, force sensitivity, friction torque, motor current, and other parameters. They verified that their module design met all of the new performance requirements. The company has since achieved FDA approval for the new system and formally launched commercial sales.

Future Plans:

Noise minimization is important for laboratory equipment. The next generation pipetting module will look to ensure the quietest possible operation. The OEM will be evaluating our proprietary super-finishing process called optiSLITE. This technology removes the largest irregularities left over from thread grinding of the shaft. The resulting surface yields a noticeably smoother and quieter operation.

motion control ball screw surface finish

To Download a PDF of this Case Study Go To – https://ballscrew-tech.com/2019/05/17/case-study-pipetting-module-driven-by-ground-ball-screw/

motion control application - pipetting

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.

 

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

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Steinmeyer Ball Screw Resource Center

 

Other Interesting Case Studies from Steinmeyer:

For the Case Study “Custom Linear Modules for Lithography Masking” CLICK HERE

For the Case Study “Wearable Pumps” CLICK HERE


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Motion Control – SMAC expands their electric actuator family to include the New LBR40 Series Linear Rotary Actuator!

Motion Control – Linear Rotary Actuator!

motion control - linear rotary actuator

 

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Vaughan, Ontario, Canada — Motion Control Components — The LBR40 is a slim, stackable linear rotary actuator with a SMAC HT35 direct drive brushless motor. Encoder resolutions are available from 5 micron to 1um for application flexibility to optimize on position control. Priced competitively with the added benefit of real time feedback of data required to assure quality. IP67 protection is available as well as a built-in controller with popular communication protocols.

The LBR provides a long life cycle, high linear force and rotary torque, and is specifically designed for Capping, Thread Inspection, and Smart Screw Driving applications.

Information on the LBR40 series linear rotary actuator from SMAC can be viewed at: https://www.electromate.com/pub/media/assets/catalog-library/pdfs/SMAC/SMAC_2020_Product_Catalog.pdf

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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Motion Control – Long Travel and High Torque Rotary Voice Coil Actuators from H2W Technologies!

Motion Control – High Torque Rotary Voice Coil Actuators

motion control rotary voice coil actuator

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Santa Clarita, CA — Motion Control – H2W Technologies has developed several high torque rotary voice coil actuators, otherwise known as a limited angle torque motors or LATs. The model TWR-034-800-1RC was designed to allow for a relatively low moving mass and inertia, as well as a long rotary stroke of 34 degrees [0.59 radians] on a 11.4” [290 mm] arm, which equates to a travel of 6.75 inches [171.5 mm] which is long travel for this style of actuator, which typically restrained to an equivalent linear travel of 2 inches [50.8 mm]. This rotary voice coil actuator can generate a continuous torque of 1400 in-oz [9.8 N-m] and a peak torque of 4200 in-oz [29 N-m] at a duty cycle of 10% (i.e. 1 second on, and 9 seconds off) in each coil on a 11.4 inch [290 mm] rotation arm.  The TWR-034-800-1RC has a total angular displacement of  34 degrees [0.59 radians] and a motor constant of 275 in-oz/sqrt(watt) [1.92 N-m/sqrt(watt)].

The Voice coil motor requires 1.7 amps of continuous current per coil and 5.1 amps of peak current per coil to generate the specified forces.  The actuator fits in and envelope of 10.26 in [260.5 mm] x 3.01 in[76.4 mm] x 3.39 in [86 mm].  The moving coil design ensures a hysteresis free movement as the coil is wet wound and self-supported, and the non-commutated coil allows for ripple-free motion and no cogging.  The voice coil actuator has been designed with mounting provisions in the magnet and coil assemblies.  This allows for the integration of a bearing system to maintain the clearances between the coil and permanent magnetic field assemblies. The rotary voice coil actuator is ideal for applications requiring high torque and high- speed applications. Examples of such applications are driving a gimbal axis in scanning applications as well as providing stabilizing torques for image stabilization. More examples of H2W’s Rotary Voice Coils are available on our website: https://www.h2wtech.com/category/rotary-voicecoil-actuators

About H2W Technologies, Inc.

H2W Technologies, Inc. is dedicated to the design and manufacture of linear and rotary motion products that are used in the motion control industry. The complete line of linear electric motors includes: Single and dual axis linear steppers, DC brush and brushless linear motors, voice coil actuators, and AC induction motors. Also offered is a complete line of ball screw, lead screw and belt driven positioning stages.

Other motion control products include: Limited angle torque motors for compact, limited angular excursion rotary servo applications, 3 phase brushless rotary servo motors with matching digital servo amplifiers and permanent magnet linear brakes for fail-safe, zero power braking for baggage handling and people moving applications as well as amusement park rides.

With over 75 years combined experience in the linear and rotary motion field, the H2W Technologies team of engineers offers the optimal solution to the most demanding motion control, requirements.

To see all of H2W Technologies’ Products and Application Stories featured on MotionShop.com, enter h2w in the Google custom search box (upper left, above)

For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail: info@h2wtech.com or visit the website at http://www.h2wtech.com


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Motion Control – Maxon drives are heading to the Red Planet with NASA’s Perseverance Rover!

Motion Control – Application – Maxon drives heading to the Red Planet!

In July, NASA will be sending its fifth rover to Mars. Its main mission is to collect soil samples that will be analyzed on Earth at a later time. The rover will also carry a helicopter that will perform the first flights on the Red Planet. maxon’s precision DC and BLDC motors will be used for numerous mission-critical tasks.

motion control - application - mars rover

 

Maxon Logo

Taunton, MA — Motion Control Products & Application – maxon drive systems are very familiar with Mars. Our drives have been used in virtually every successful robotic mission over the last three decades. There are now more than 100 of them on the Red Planet and there are likely to be more soon. The launch window for NASA’s next mission opens on July 22nd. An Atlas V rocket will launch the new Perseverance rover on its way to Mars, where it will be searching for signs of previous life on the planet. Its most important job is to take multiple soil samples, seal them in containers and deposit them on the surface of Mars so that a future mission can return them to Earth. Several maxon motors will be used to handle the samples inside the rover. For example, maxon DC motors are installed in the robotic arm, which moves the samples from station to station. Maxon motors will also be used for sealing and depositing the sample containers.

motion control - maxon drive  to mars

NASA’s Jet Propulsion Laboratory (JPL), is carrying out the mission, and have asked maxon to produce 10 drives for the rover. As with almost all previous Mars missions, these drives are based on standard products from maxon’s catalog with modifications. For the first time, NASA is using brushless DC motors, including: nine EC 32 flat and one EC 20 flat in combination with a GP 22 UP planetary gearhead. Working closely with JPL specialists, maxon engineers developed the drives over several years and tested them thoroughly to achieve the highest standards of quality. “We’ve learned a lot from this exciting project,” says Robin Phillips, head of the maxon SpaceLab. “We now have very broad expertise in space applications and have established quality assurance processes that meet the expectations of the industry. Customers from other industries such as the medical sector, where requirements are often similar, can also benefit from this know-how.”  Space missions place the highest demands on drive systems. This includes vibrations during the rocket launch, vacuum during the journey, impacts on landing, and the harsh conditions on the surface of Mars, where temperatures fluctuate between -125 and +20 degrees Celsius and dust penetrates everywhere

Maxon DC motors control the Mars helicopter.

motion control - maxon drive

The Perseverance rover is expected to land on Mars on February 18, 2021 – but it won’t be alone. A drone helicopter called Ingenuity will be attached to the underside of the rover. It weighs 1.8 kilograms, is solar powered and will perform several short flights, as well as take aerial images. The main goal of this experiment is to test the concept for further drones of this kind. maxon has six brushed DCX motors with a diameter of 10 millimeters controlling the tilt of the rotor blades and the direction of flight. The drives are very light, dynamic and highly energy-efficient. These properties are crucial, because every gram counts on the Mars helicopter. Flying on Mars is not easy. The atmosphere is extremely thin, roughly comparable to the conditions on Earth at an altitude of 30 kilometers. The drone helicopter has flown in a simulated test environment in the JPL laboratory. Whether it will lift off on Mars remains to be seen. First, other obstacles, such as the rocket launch, must be successful. “We hope that everything goes well and that we’ll soon see our drives in action on Mars,” says maxon CEO Eugen Elmiger. “We’re all keeping our fingers crossed.”

motion control maxon miniature motors

For additional information, please contact us at info.us@maxongroup.com or 508-677-0520.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com/maxon/view/content/index

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Linear Motion Systems and the Ideal Choice for Running Two Systems in Parallel

Motion Control – Linear Slides and Components

motion control - linear slide

 

Motion Control - Electromate-Logo

 

Vaughan, Ontario, Canada — Motion Control Components — Bishop-Wisecarver invented the DualVee® guide wheel over 50 years ago in four sizes of carbon steel as a component-based problem solver for harsh, debris-laden environments. It’s 2019. They now offer product options that include UtiliTrak® linear guides, LoPro® linear actuators to complete actuated system solutions.

LoPro® Linear Actuators excel in high speed, long length and dirty environments. UtiliTrak® is constructed with DualVee Motion Technology® in vee and vee/crown designs, and using MadeWell® Crown Rollers, and are perfect for commercial applications in need of a compact, easy-to-install, and low maintenance solution.

 

motion control components UtiliTrak

Both LoPro® and UtiliTrak® are available as part of the Bishop-Wisecarver QuickShip Program (ships from the facility within 3 business days).

Learn how LoPro® and UtiliTrak® can be the ideal linear guide solutions for your packaging application.

CLICK HERE to view Information on the LoPro® Linear Actuators from Bishop-Wisecarver

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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